ITAC Assessment: AM0405
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ITAC Assessment: AM0405
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Assessment Year 2002
Principal Product Plastic cups, containers,lids
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 160
Plant Area 64,000
ft2
Annual Production 200,000,000
pieces
Production Hrs. Annual 8,520
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $395,984 11,685,825
kWh
Electricity Demand $165,225 20,078
kW-mo/yr
Electricity Fees $165 -
Natural Gas $4,256 699
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $137,630 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,890

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Primary Product Savings
01 4.513: Re-arrange equipment layout to reduce labor costs $74,250 $400,000 n/a - - $37,650 $36,600
02 4.122: Develop standard procedures to improve internal yields $52,500 - - - - $52,500
03 2.2511: Insulate bare equipment $7,300 $700 $7,300
182,600
kWh
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,330 $400 $2,330
58,180
kWh
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $280 $720 $200
4,900
kWh
$80
-
kW-mo/yr
- -
06 2.7121: Utilize daylight whenever possible in lieu of artificial light $560 - $560
14,150
kWh
- - -
07 2.2511: Insulate bare equipment $410 $660 $410
10,170
kWh
- - -
TOTAL RECOMMENDED $137,630 $402,480 $10,800
270,000
kWh
$80
-
kW-mo/yr
$37,650 $89,100
TOTAL IMPLEMENTED $2,890 $400 $2,890
72,330
kWh
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs