ITAC Assessment: AM0404
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ITAC Assessment: AM0404
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Assessment Year 2001
Principal Product Lithographic printing
NAICS
n/a
SIC 2752: Commercial Printing, Lithographic
Sales Range $100
M
to 500
M
# of Employees 275
Plant Area 166,000
ft2
Annual Production 100,000
ton
Production Hrs. Annual 8,448
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $466,836 8,999,233
kWh
Electricity Demand $110,279 18,276
kW-mo/yr
Electricity Fees $5,880 -
Natural Gas $319,738 45,900
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $239,820 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $224,380

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 4.322: Eliminate old stock and modify inventory control $198,000 $25,000 - - - $198,000
02 3.7132: Reuse rags until completely soiled $12,600 - - - $12,600
-
lb
-
03 3.5316: Contract a wood pallet recycling company $15,440 - - - $15,440
-
lb
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $6,330 $41,800 $3,220
65,000
kWh
$1,190
-
kW-mo/yr
- $1,920
05 2.4231: Reduce the pressure of compressed air to the minimum required $3,800 $2,828 $2,500
50,500
kWh
$1,300
-
kW-mo/yr
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,710 $368 $2,710
54,700
kWh
- - -
07 2.6212: Turn off equipment during breaks, reduce operating time $250 - $250
5,000
kWh
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $690 $765 $320
6,520
kWh
$110
-
kW-mo/yr
- $260
TOTAL RECOMMENDED $239,820 $70,761 $9,000
181,720
kWh
$2,600
-
kW-mo/yr
$28,040
-
lb
$200,180
TOTAL IMPLEMENTED $224,380 $70,761 $9,000
181,720
kWh
$2,600
-
kW-mo/yr
$12,600
-
lb
$200,180
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs