ITAC Assessment: AM0402
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ITAC Assessment: AM0402
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Assessment Year 2001
Principal Product Cresylic acid
NAICS
n/a
SIC 2865: Cyclic Organic Crudes and Intermediates, and Organic Dyes and Pigments
Sales Range $50
M
to 100
M
# of Employees 110
Plant Area
n/a
Annual Production 16,000,000
Tgal
Production Hrs. Annual 8,760
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,325,644 31,223,517
kWh
Electricity Demand $295,771 47,841
kW-mo/yr
Electricity Fees $5,800 -
Natural Gas $8,866,936 1,485,366
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,052,780 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $695,235

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Consumption Savings
01 2.2113: Repair or replace steam traps $632,000 $1,210 - - - $632,000
-
MMBtu
-
02 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $248,500 $1,730,000 $495,000
10,100,000
kWh
$14,700
-
kW-mo/yr
$(-54,200.0) $(-207,000.0)
-
MMBtu
-
03 2.2121: Increase amount of condensate returned $61,175 $15,000 n/a - - - $57,075
-
MMBtu
$4,100
-
Tgal
04 2.2135: Repair and eliminate steam leaks $27,400 $1,000 - - - $27,400
-
MMBtu
-
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $26,070 $53,700 n/a $19,270
393,200
kWh
$6,800
-
kW-mo/yr
- - -
06 2.2511: Insulate bare equipment $19,300 $865 - - - $19,300
-
MMBtu
-
07 2.4314: Use synthetic lubricant $11,100 - $8,300
170,000
kWh
$2,800
-
kW-mo/yr
- - -
08 2.4133: Use most efficient type of electric motors $10,700 $3,300 $8,000
163,300
kWh
$2,700
-
kW-mo/yr
- - -
09 2.6212: Turn off equipment during breaks, reduce operating time $8,200 - $3,300
67,700
kWh
$4,900
-
kW-mo/yr
- - -
10 2.3131: Reschedule plant operations or reduce load to avoid peaks $4,325 - - $4,325
-
kW-mo/yr
- - -
11 2.7124: Make a practice of turning off lights when not needed $4,010 - $2,210
42,100
kWh
$1,800
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $1,052,780 $1,805,075 $536,080
10,936,300
kWh
$38,025
-
kW-mo/yr
$(-54,200.0) $528,775
-
MMBtu
$4,100
-
Tgal
TOTAL IMPLEMENTED $695,235 $3,075 $5,510
109,800
kWh
$11,025
-
kW-mo/yr
- $678,700
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs