ITAC Assessment: AM0384
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ITAC Assessment: AM0384
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Assessment Year 2001
Principal Product Machined thermoplastic parts
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 65,000
ft2
Annual Production 267,400
lb
Production Hrs. Annual 4,448
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $68,007 1,058,617
kWh
Electricity Demand $14,679 4,865
kW-mo/yr
Electricity Fees $(-23.0) -
Natural Gas $33,690 4,126
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $27,020 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $20,450

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.3212: Optimize plant power factor $8,525 $12,000 - $8,525
-
kW-mo/yr
- -
02 2.7141: Lower light fixtures in high ceiling areas $6,630 $8,810 $5,020
83,529
kWh
$1,610
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,900 $250 $3,900
64,771
kWh
- - -
04 2.7124: Make a practice of turning off lights when not needed $2,980 $20 $2,240
37,222
kWh
$740
-
kW-mo/yr
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,395 $20 $1,095
18,171
kWh
$300
-
kW-mo/yr
- -
06 2.8121: Apply for tax-free status for energy purchases $1,330 $800 - - - $1,330
07 3.6193: Install equipment (eg compactor) to reduce disposal costs $1,200 $7,500 - - $1,200
-
lb
-
08 2.8123: Pay utility bills on time $960 - - - - $960
09 2.8114: Change rate schedules or other changes in utility service $100 - - - - $100
TOTAL RECOMMENDED $27,020 $29,400 $12,255
203,693
kWh
$11,175
-
kW-mo/yr
$1,200
-
lb
$2,390
TOTAL IMPLEMENTED $20,450 $21,080 $10,015
166,471
kWh
$10,435
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs