ITAC Assessment: AM0378
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ITAC Assessment: AM0378
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Assessment Year 2000
Principal Product Steel pipe for oil and gas industry
NAICS
n/a
SIC 3317: Steel Pipe and Tubes
Sales Range $5
M
to 10
M
# of Employees 80
Plant Area 150,000
ft2
Annual Production 514,000
pieces
Production Hrs. Annual 6,024
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $230,000 3,677,608
kWh
Electricity Demand $63,000 20,500
kW-mo/yr
Natural Gas $149,200 43,701
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $103,780 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $91,292

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
01 2.8121: Apply for tax-free status for energy purchases $21,982 $6,500 - - - - - - $21,982 -
02 2.3212: Optimize plant power factor $18,650 $39,500 - $18,650
-
kW-mo/yr
- - - - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $13,660 $500 $13,660
262,603
kWh
- - - - - - -
04 3.8136: Switch to a solvent that can be cleaned and re-used $13,630 $699 - - - - $13,630
-
lb
- - -
05 2.5111: Convert from indirect to direct fired systems $11,000 $1,350 - - $11,000
-
MMBtu
- - - - -
06 2.8114: Change rate schedules or other changes in utility service $9,638 - - - - - - - $9,638 -
07 4.122: Develop standard procedures to improve internal yields $4,000 - - - - - - - - $4,000
08 3.6194: Ship hydraulic oil to secondary fuel program $3,610 - - - - $3,610
-
gal
- - - -
09 4.821: Pay bills on time to avoid late fees $2,450 - - - - - - $2,450 - -
10 2.7111: Reduce illumination to minimum necessary levels $2,390 - $1,710
32,825
kWh
$680
-
kW-mo/yr
- - - - - -
11 2.7144: Install spectral reflectors / delamp $2,310 $2,800 $1,890
36,342
kWh
$420
-
kW-mo/yr
- - - - - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $460 $250 $90
1,758
kWh
$10
-
kW-mo/yr
- - - $360 - -
TOTAL RECOMMENDED $103,780 $51,599 $17,350
333,528
kWh
$19,760
-
kW-mo/yr
$11,000
-
MMBtu
$3,610
-
gal
$13,630
-
lb
$2,810 $31,620 $4,000
TOTAL IMPLEMENTED $91,292 $51,349 $15,550
298,945
kWh
$19,070
-
kW-mo/yr
$11,000
-
MMBtu
$3,610
-
gal
$13,630
-
lb
$2,450 $21,982 $4,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs