| Assessment Year | 2000 |
|---|---|
| Principal Product | Steel forgings |
| NAICS |
n/a
|
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $50 M to 100M |
| # of Employees | 300 |
| Plant Area |
181,400
ft2
|
| Annual Production | 100,000,000
lb
|
| Production Hrs. Annual | 5,886
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,543,029 | 72,773,448 |
kWh
|
$0.021 |
| Electricity Fees | $38,478 | - |
|
- |
| Natural Gas | $180,644 | 51,423 |
MMBtu
|
$3.51 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $366,795 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $57,190 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.453: Reschedule breaks to allow for continuous production | $222,000 | - | - | - | - | $222,000 | - | - | |
| 02 | 4.431: Train operators for maximum operating efficiency | $48,780 | $500 | - | - | - | $48,780 | - | - | |
| 03 | 2.7111: Reduce illumination to minimum necessary levels | $19,700 | $74,740 |
$19,700
849,941
kWh
|
- | - | - | - | - | |
| 04 | 3.7214: Reduce or eliminate waste | $17,500 | $2,120 | - |
$17,500
-
gal
|
- | - | - | - | |
| 05 | 2.2437: Recover waste heat from equipment | $26,200 | $2,200 |
$26,200
1,230,950
kWh
|
- | - | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,950 | $500 |
$6,950
330,891
kWh
|
- | - | - | - | - | |
| 07 | 4.821: Pay bills on time to avoid late fees | $6,870 | - | - | - | - | - | $6,870 | - | |
| 08 | 4.125: | $5,390 | - | - | - | - | - | - | $5,390 | |
| 09 | 2.7145: Install skylights | $4,700 | $3,520 |
$4,700
222,450
kWh
|
- | - | - | - | - | |
| 10 | 2.7145: Install skylights | $3,500 | $13,900 |
$3,500
167,937
kWh
|
- | - | - | - | - | |
| 11 | 3.1191: Change procedures / equipment / operating conditions | $4,425 | $20 | - | - |
$4,425
-
lb
|
- | - | - | |
| 12 | 3.7198: Reduce / eliminate use of disposable product | $675 | $150 | - | - |
$675
-
lb
|
- | - | - | |
| 13 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $105 | - |
$105
4,982
kWh
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $366,795 | $97,650 |
$61,155
2,807,151
kWh
|
$17,500
-
gal
|
$5,100
-
lb
|
$270,780 | $6,870 | $5,390 | ||
| TOTAL IMPLEMENTED | $57,190 | $77,510 |
$26,755
1,185,814
kWh
|
$17,500
-
gal
|
$675
-
lb
|
- | $6,870 | $5,390 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs