ITAC Assessment: AM0370
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ITAC Assessment: AM0370
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Assessment Year 2000
Principal Product Steel forgings
NAICS
n/a
SIC 3462: Iron and Steel Forgings
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 181,400
ft2
Annual Production 100,000,000
lb
Production Hrs. Annual 5,886
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,543,029 72,773,448
kWh
Electricity Fees $38,478 -
Natural Gas $180,644 51,423
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $366,795 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $57,190

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
01 4.453: Reschedule breaks to allow for continuous production $222,000 - - - - $222,000 - -
02 4.431: Train operators for maximum operating efficiency $48,780 $500 - - - $48,780 - -
03 2.7111: Reduce illumination to minimum necessary levels $19,700 $74,740 $19,700
849,941
kWh
- - - - -
04 3.7214: Reduce or eliminate waste $17,500 $2,120 - $17,500
-
gal
- - - -
05 2.2437: Recover waste heat from equipment $26,200 $2,200 $26,200
1,230,950
kWh
- - - - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,950 $500 $6,950
330,891
kWh
- - - - -
07 4.821: Pay bills on time to avoid late fees $6,870 - - - - - $6,870 -
08 4.125: $5,390 - - - - - - $5,390
09 2.7145: Install skylights $4,700 $3,520 $4,700
222,450
kWh
- - - - -
10 2.7145: Install skylights $3,500 $13,900 $3,500
167,937
kWh
- - - - -
11 3.1191: Change procedures / equipment / operating conditions $4,425 $20 - - $4,425
-
lb
- - -
12 3.7198: Reduce / eliminate use of disposable product $675 $150 - - $675
-
lb
- - -
13 2.7121: Utilize daylight whenever possible in lieu of artificial light $105 - $105
4,982
kWh
- - - - -
TOTAL RECOMMENDED $366,795 $97,650 $61,155
2,807,151
kWh
$17,500
-
gal
$5,100
-
lb
$270,780 $6,870 $5,390
TOTAL IMPLEMENTED $57,190 $77,510 $26,755
1,185,814
kWh
$17,500
-
gal
$675
-
lb
- $6,870 $5,390
Yearly Savings* Imp'd Cost* Electricity Usage Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs