| Assessment Year | 1999 |
|---|---|
| Principal Product | fabricated steel parts |
| NAICS |
n/a
|
| SIC | 3444: Sheet Metal Work |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
94,000
ft2
|
| Annual Production | 6,000,000
lb
|
| Production Hrs. Annual | 4,348
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $92,711 | 1,816,237 |
kWh
|
$0.051 |
| Electricity Demand | $9,043 | 7,337 |
kW-mo/yr
|
$1.23 |
| Natural Gas | $7,930 | 1,862 |
MMBtu
|
$4.26 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $62,495 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $13,555 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $24,660 | - | - | - |
$24,660
-
gal
|
- | |
| 02 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $12,500 | - | - |
$12,500
-
kW-mo/yr
|
- | - | |
| 03 | 3.5316: Contract a wood pallet recycling company | $8,260 | - | - | - | - |
$8,260
-
lb
|
|
| 04 | 2.3212: Optimize plant power factor | $5,710 | $18,100 | - |
$5,710
-
kW-mo/yr
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,570 | $1,500 |
$3,570
111,665
kWh
|
- | - | - | |
| 06 | 3.5315: Lease / purchase baler; sell cardboard to recycler | $2,790 | $5,000 | - | - | - |
$2,790
-
lb
|
|
| 07 | 2.7134: Use photocell controls | $1,960 | $150 |
$1,030
35,463
kWh
|
$930
-
kW-mo/yr
|
- | - | |
| 08 | 2.3212: Optimize plant power factor | $1,950 | $5,500 | - |
$1,950
-
kW-mo/yr
|
- | - | |
| 09 | 2.6212: Turn off equipment during breaks, reduce operating time | $730 | - |
$730
22,860
kWh
|
- | - | - | |
| 10 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $365 | $940 |
$175
5,569
kWh
|
$190
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $62,495 | $31,190 |
$5,505
175,557
kWh
|
$21,280
-
kW-mo/yr
|
$24,660
-
gal
|
$11,050
-
lb
|
||
| TOTAL IMPLEMENTED | $13,555 | $26,190 |
$4,775
152,697
kWh
|
$8,780
-
kW-mo/yr
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (non-haz) Savings | Solid Waste (non-haz) Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs