| Assessment Year | 1999 |
|---|---|
| Principal Product | semi-tubular rivets, threaded fasteners |
| NAICS |
n/a
|
| SIC | 3452: Bolts, Nuts, Screws, Rivets, and Washers |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
100,000
ft2
|
| Annual Production | 1,080,000,000
pieces
|
| Production Hrs. Annual | 6,904
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $165,941 | 4,340,856 |
kWh
|
$0.038 |
| Electricity Demand | $60,016 | 9,572 |
kW-mo/yr
|
$6.27 |
| Electricity Fees | $65,004 | - |
|
- |
| Natural Gas | $38,896 | 6,749 |
MMBtu
|
$5.76 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $119,986 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $49,356 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.652: Replace existing equipment with more suitable substitutes | $36,600 | $16,200 | - | - | - | - | - | $36,600 | - | - | - | |
| 02 | 3.3131: Use evaporation to concentrate material | $32,600 | $25,000 | - | - |
$(-1,000.0)
-
MMBtu
|
$33,600
-
Tgal
|
- | - | - | - | - | |
| 03 | 3.1192: Reduce scrap production | $30,900 | - | - | - | - | - | - | - | - | $30,900 | - | |
| 04 | 3.4116: Meter recycled water (to reduce sewer charges) | $8,100 | $8,500 | - | - | - |
$8,100
-
Tgal
|
- | - | - | - | - | |
| 05 | 3.7311: Maintain machines to reduce leaks | $2,700 | $500 | - | - | - | - | - | - | - | - | $2,700 | |
| 06 | 2.7111: Reduce illumination to minimum necessary levels | $2,360 | - |
$1,320
51,876
kWh
|
$1,040
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 07 | 4.821: Pay bills on time to avoid late fees | $1,649 | - | - | - | - | - | - | - | $1,649 | - | - | |
| 08 | 2.7145: Install skylights | $1,430 | $4,130 |
$1,430
55,979
kWh
|
- | - | - | - | - | - | - | - | |
| 09 | 2.2511: Insulate bare equipment | $1,030 | $81 | - | - |
$1,030
-
MMBtu
|
- | - | - | - | - | - | |
| 10 | 2.7124: Make a practice of turning off lights when not needed | $920 | - |
$460
18,171
kWh
|
$460
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 11 | 3.5316: Contract a wood pallet recycling company | $600 | - | - | - | - | - |
$600
-
lb
|
- | - | - | - | |
| 12 | 2.8118: Check for accuracy of utility / power meters | $557 | - | - | - | - | - | - | - | $557 | - | - | |
| 13 | 2.7145: Install skylights | $300 | $1,400 |
$300
12,016
kWh
|
- | - | - | - | - | - | - | - | |
| 14 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $240 | $250 |
$240
9,379
kWh
|
- | - | - | - | - | - | - | - | |
| TOTAL RECOMMENDED | $119,986 | $56,061 |
$3,750
147,421
kWh
|
$1,500
-
kW-mo/yr
|
$30
-
MMBtu
|
$41,700
-
Tgal
|
$600
-
lb
|
$36,600 | $2,206 | $30,900 | $2,700 | ||
| TOTAL IMPLEMENTED | $49,356 | $10,731 |
$2,320
91,442
kWh
|
$1,500
-
kW-mo/yr
|
$1,030
-
MMBtu
|
$8,100
-
Tgal
|
$600
-
lb
|
- | $2,206 | $30,900 | $2,700 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs