| Assessment Year | 1998 |
|---|---|
| Principal Product | Steel centrifugal castings |
| NAICS |
n/a
|
| SIC | 3325: Steel Foundries, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
120,800
ft2
|
| Annual Production | 4,700,000
lb
|
| Production Hrs. Annual | 3,980
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $227,691 | 4,974,502 |
kWh
|
$0.046 |
| Electricity Demand | $200,369 | 23,959 |
kW-mo/yr
|
$8.36 |
| Natural Gas | $122,307 | 42,097 |
MMBtu
|
$2.91 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $21,330 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $17,895 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Personnel Changes Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.4155: Meter waste water | $7,230 | $8,500 | - | - |
$7,230
-
Tgal
|
- | - | - | |
| 02 | 3.6113: Remove sludge from tanks on a regular basis | $6,620 | $16,675 | - |
$(-210.0)
-
MMBtu
|
- |
$7,370
-
gal
|
- | $(-540.0) | |
| 03 | 3.8221: Use alternatives for acids / alkaline (water, steam, abrasive) | $2,605 | $3,090 | - | - | - | - |
$2,605
-
gal
|
- | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,700 | $2,665 |
$1,700
61,547
kWh
|
- | - | - | - | - | |
| 05 | 4.513: Re-arrange equipment layout to reduce labor costs | $830 | $100 | - | - | - | - | - | $830 | |
| 06 | 4.611: Begin a practice of predictive / preventative maintenance | $775 | $1,200 |
$75
2,638
kWh
|
- | - | - | - | $700 | |
| 07 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $460 | - |
$460
24,619
kWh
|
- | - | - | - | - | |
| 08 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $380 | - |
$380
16,706
kWh
|
- | - | - | - | - | |
| 09 | 2.7124: Make a practice of turning off lights when not needed | $380 | - |
$380
13,482
kWh
|
- | - | - | - | - | |
| 10 | 2.7121: Utilize daylight whenever possible in lieu of artificial light | $350 | $20 |
$350
5,275
kWh
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $21,330 | $32,250 |
$3,345
124,267
kWh
|
$(-210.0)
-
MMBtu
|
$7,230
-
Tgal
|
$7,370
-
gal
|
$2,605
-
gal
|
$990 | ||
| TOTAL IMPLEMENTED | $17,895 | $29,060 |
$3,345
124,267
kWh
|
$(-210.0)
-
MMBtu
|
$7,230
-
Tgal
|
$7,370
-
gal
|
- | $160 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Other Liquid (haz) Savings | Personnel Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs