| Assessment Year | 1998 |
|---|---|
| Principal Product | Steel and aluminum forgings |
| NAICS |
n/a
|
| SIC | 3462: Iron and Steel Forgings |
| Sales Range | $5 M to 10M |
| # of Employees | 50 |
| Plant Area |
8,000
ft2
|
| Annual Production | 8,800,000
lb
|
| Production Hrs. Annual | 2,520
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $45,952 | 757,913 |
kWh
|
$0.061 |
| Electricity Demand | $13,853 | 4,589 |
kW-mo/yr
|
$3.02 |
| Electricity Fees | $537 | - |
|
- |
| Natural Gas | $565,083 | 142,869 |
MMBtu
|
$3.96 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $84,145 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $84,145 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1233: Analyze flue gas for proper air/fuel ratio | $30,640 | $1,200 | - | - | - |
$30,640
-
MMBtu
|
- | |
| 02 | 2.2135: Repair and eliminate steam leaks | $24,560 | $5,000 | - | - | - |
$24,560
-
MMBtu
|
- | |
| 03 | 3.4155: Meter waste water | $17,000 | $4,800 | - | - | - | - |
$17,000
-
Tgal
|
|
| 04 | 2.3212: Optimize plant power factor | $3,700 | $8,650 | - |
$3,700
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.2511: Insulate bare equipment | $2,780 | $2,790 | - | - | - |
$2,780
-
MMBtu
|
- | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,790 | $15 |
$1,790
33,118
kWh
|
- | - | - | - | |
| 07 | 2.2136: Install / repair insulation on steam lines | $1,710 | $1,250 | - | - | - |
$1,710
-
MMBtu
|
- | |
| 08 | 3.4154: Eliminate leaks in water lines and valves | $1,190 | $350 | - | - | - | - |
$1,190
-
Tgal
|
|
| 09 | 2.7111: Reduce illumination to minimum necessary levels | $465 | $30 |
$370
7,034
kWh
|
$95
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.8123: Pay utility bills on time | $310 | - | - | - | $310 | - | - | |
| TOTAL RECOMMENDED | $84,145 | $24,085 |
$2,160
40,152
kWh
|
$3,795
-
kW-mo/yr
|
$310 |
$59,690
-
MMBtu
|
$18,190
-
Tgal
|
||
| TOTAL IMPLEMENTED | $84,145 | $24,085 |
$2,160
40,152
kWh
|
$3,795
-
kW-mo/yr
|
$310 |
$59,690
-
MMBtu
|
$18,190
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Water Disposal Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs