ITAC Assessment: AM0284
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ITAC Assessment: AM0284
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Assessment Year 1996
Principal Product Automotive parts
NAICS
n/a
SIC 3694: Electrical Equipment for Internal Combustion Engines
Sales Range $10
M
to 50
M
# of Employees 485
Plant Area 142,000
ft2
Annual Production 3,340,000
pieces
Production Hrs. Annual 4,424
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $119,015 3,123,388
kWh
Electricity Demand $72,185 8,658
kW-mo/yr
Natural Gas $168,000 53,200
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $930,172 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $927,332

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings
01 2.4321: Upgrade obsolete equipment $899,930 $2,500,000 $7,360
283,118
kWh
$9,730
-
kW-mo/yr
- - $882,840
02 2.2442: Preheat combustion air with waste heat $13,620 $15,360 - - $13,620
-
MMBtu
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,130 $600 $7,130
274,326
kWh
- - - -
04 3.8211: Convert to aqueous cleaning system $6,652 $6,168 - - - $6,652
-
gal
-
05 2.2511: Insulate bare equipment $2,280 $1,850 - - $2,280
-
MMBtu
- -
06 2.4314: Use synthetic lubricant $300 - $60
2,345
kWh
$240
-
kW-mo/yr
- - -
07 2.2511: Insulate bare equipment $260 $27 $110
4,396
kWh
$150
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $930,172 $2,524,005 $14,660
564,185
kWh
$10,120
-
kW-mo/yr
$15,900
-
MMBtu
$6,652
-
gal
$882,840
TOTAL IMPLEMENTED $927,332 $2,522,128 $14,490
557,444
kWh
$9,730
-
kW-mo/yr
$13,620
-
MMBtu
$6,652
-
gal
$882,840
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs