ITAC Assessment: AM0277
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ITAC Assessment: AM0277
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Assessment Year 1996
Principal Product Woven polypropylene plastic bags
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 50
Plant Area 60,000
ft2
Annual Production 216,000,000
thousand feet
Production Hrs. Annual 7,392
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $85,088 1,631,301
kWh
Electricity Demand $15,416 3,738
kW-mo/yr
Electricity Fees $582 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $463,240 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $67,250

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Product Savings
01 4.321: Optimize production lot sizes and inventories $351,900 $70,000 $(-16,000.0)
(-693,142)
kWh
$(-20,200.0)
-
kW-mo/yr
- - - $(-73,900.0) $462,000
02 3.5212: Regrind, reuse, or sell scrap plastic parts $34,050 $30,000 - - - - $34,050
-
lb
- -
03 3.4154: Eliminate leaks in water lines and valves $28,650 $180 - - - $28,650
-
Tgal
- - -
04 2.3212: Optimize plant power factor $22,800 $25,000 - $22,800
-
kW-mo/yr
- - - - -
05 2.8114: Change rate schedules or other changes in utility service $18,300 - - - $18,300 - - - -
06 2.6218: Turn off equipment when not in use $2,420 $4,410 $1,410
61,254
kWh
$1,010
-
kW-mo/yr
- - - - -
07 3.4155: Meter waste water $1,600 $2,500 - - - $1,600
-
Tgal
- - -
08 2.2511: Insulate bare equipment $1,250 $50 $1,250
54,513
kWh
- - - - - -
09 2.2511: Insulate bare equipment $880 $50 $880
38,394
kWh
- - - - - -
10 2.2511: Insulate bare equipment $860 $860 $860
37,515
kWh
- - - - - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $530 $120 $180
7,913
kWh
$350
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $463,240 $133,170 $(-11,420.0)
(-493,553)
kWh
$3,960
-
kW-mo/yr
$18,300 $30,250
-
Tgal
$34,050
-
lb
$(-73,900.0) $462,000
TOTAL IMPLEMENTED $67,250 $37,210 $1,590
69,167
kWh
$1,360
-
kW-mo/yr
- $30,250
-
Tgal
$34,050
-
lb
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs