| Assessment Year | 1996 |
|---|---|
| Principal Product | Tank heads and mold boards |
| NAICS |
n/a
|
| SIC | 3443: Fabricated Plate Work (Boiler Shops) |
| Sales Range | $50 M to 100M |
| # of Employees | 220 |
| Plant Area |
200,000
ft2
|
| Annual Production | 122,500
pieces
|
| Production Hrs. Annual | 5,020
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $163,643 | 6,551,876 |
kWh
|
$0.025 |
| Electricity Demand | $147,132 | 17,479 |
kW-mo/yr
|
$8.42 |
| Natural Gas | $546,052 | 253,787 |
MMBtu
|
$2.15 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $50,244 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $31,592 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.3134: Shift from daytime to nighttime operation | $18,652 | - | - |
$18,652
-
kW-mo/yr
|
- | |
| 02 | 2.3212: Optimize plant power factor | $15,365 | $9,000 | - |
$15,365
-
kW-mo/yr
|
- | |
| 03 | 2.4133: Use most efficient type of electric motors | $340 | $790 |
$180
6,155
kWh
|
$160
-
kW-mo/yr
|
- | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $5,600 | $1,000 |
$5,600
193,435
kWh
|
- | - | |
| 05 | 2.4314: Use synthetic lubricant | $760 | - |
$330
11,430
kWh
|
$430
-
kW-mo/yr
|
- | |
| 06 | 2.7111: Reduce illumination to minimum necessary levels | $640 | $100 |
$310
10,551
kWh
|
$330
-
kW-mo/yr
|
- | |
| 07 | 3.7131: Use a rag recycle service | $5,340 | $75 | - | - |
$5,340
-
lb
|
|
| 08 | 3.7198: Reduce / eliminate use of disposable product | $2,637 | $110 | - | - |
$2,637
-
lb
|
|
| 09 | 3.1182: Make a new by-product | $910 | - | - | - |
$910
-
lb
|
|
| TOTAL RECOMMENDED | $50,244 | $11,075 |
$6,420
221,571
kWh
|
$34,937
-
kW-mo/yr
|
$8,887
-
lb
|
||
| TOTAL IMPLEMENTED | $31,592 | $11,075 |
$6,420
221,571
kWh
|
$16,285
-
kW-mo/yr
|
$8,887
-
lb
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Solid Waste (non-haz) Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs