ITAC Assessment: AM0272
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ITAC Assessment: AM0272
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Assessment Year 1996
Principal Product Custom compounding of purchased resins
NAICS
n/a
SIC 3087: Custom Compounding of Purchased Plastics Resins
Sales Range $10
M
to 50
M
# of Employees 140
Plant Area 128,000
ft2
Annual Production 40,000,000
lb
Production Hrs. Annual 8,664
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $334,876 10,859,027
kWh
Electricity Demand $140,223 20,843
kW-mo/yr
Electricity Fees $8,479 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $28,810 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,900

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Administrative Changes Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $7,720 - - $7,720
-
kW-mo/yr
- -
02 2.7145: Install skylights $6,480 $13,860 $6,480
294,549
kWh
- - -
03 2.2511: Insulate bare equipment $4,260 $230 $4,260
194,607
kWh
- - -
04 2.4133: Use most efficient type of electric motors $1,840 $1,140 $970
44,256
kWh
$870
-
kW-mo/yr
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,650 $760 $60
2,931
kWh
$50
-
kW-mo/yr
- $1,540
06 2.7111: Reduce illumination to minimum necessary levels $1,350 $480 $310
14,068
kWh
$1,040
-
kW-mo/yr
- -
07 2.4314: Use synthetic lubricant $1,190 - $660
29,894
kWh
$530
-
kW-mo/yr
- -
08 2.4231: Reduce the pressure of compressed air to the minimum required $1,020 $20 $570
26,084
kWh
$450
-
kW-mo/yr
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $980 $190 $250
11,430
kWh
$730
-
kW-mo/yr
- -
10 3.4154: Eliminate leaks in water lines and valves $2,320 $360 - - $2,320
-
Tgal
-
TOTAL RECOMMENDED $28,810 $17,040 $13,560
617,819
kWh
$11,390
-
kW-mo/yr
$2,320
-
Tgal
$1,540
TOTAL IMPLEMENTED $19,900 $17,040 $12,900
587,925
kWh
$3,140
-
kW-mo/yr
$2,320
-
Tgal
$1,540
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs