ITAC Assessment: AM0269
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ITAC Assessment: AM0269
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Assessment Year 1996
Principal Product Corrugated paperboard
NAICS
n/a
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 155,600
ft2
Annual Production 360,000
thousand feet
Production Hrs. Annual 4,267
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $100,540 2,721,278
kWh
Electricity Demand $53,467 8,007
kW-mo/yr
Electricity Fees $6,872 -
Natural Gas $150,580 29,970
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $32,930 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,360

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings
01 2.3212: Optimize plant power factor $9,470 $13,110 - $9,470
-
kW-mo/yr
- - -
02 2.4133: Use most efficient type of electric motors $170 $240 $40
2,052
kWh
$130
-
kW-mo/yr
- - -
03 2.2136: Install / repair insulation on steam lines $1,000 $1,000 - - $1,000
-
MMBtu
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,080 $500 $1,080
53,927
kWh
- - - -
05 2.7121: Utilize daylight whenever possible in lieu of artificial light $870 - $220
11,137
kWh
$650
-
kW-mo/yr
- - -
06 2.7134: Use photocell controls $240 $30 $80
4,103
kWh
$160
-
kW-mo/yr
- - -
07 3.4112: Recovery metals from rinse water(evap., ion exchange, ro, electrolysis, electrodialysis) and reuse rinse water $20,000 $975 - - - $20,000
-
Tgal
-
08 3.4133: Clean fouling from water lines regularly $100 $100 - - - - $100
-
gal
TOTAL RECOMMENDED $32,930 $15,955 $1,420
71,219
kWh
$10,410
-
kW-mo/yr
$1,000
-
MMBtu
$20,000
-
Tgal
$100
-
gal
TOTAL IMPLEMENTED $3,360 $1,770 $1,420
71,219
kWh
$940
-
kW-mo/yr
$1,000
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs