ITAC Assessment: AM0256
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ITAC Assessment: AM0256
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Assessment Year 1996
Principal Product Piping and pressure vessel connections
NAICS
n/a
SIC 3494: Valves and Pipe Fittings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 190
Plant Area 100,000
ft2
Annual Production 1,700,000
pieces
Production Hrs. Annual 4,536
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $175,091 3,427,315
kWh
Electricity Demand $84,293 28,952
kW-mo/yr
Electricity Fees $2,452 -
Natural Gas $104,998 20,011
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $91,932 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $91,932

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
01 2.3212: Optimize plant power factor $68,000 $61,000 - $68,000
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $13,000 $1,000 $13,000
259,965
kWh
- - -
03 2.4133: Use most efficient type of electric motors $509 $1,920 $414
6,741
kWh
$95
-
kW-mo/yr
- -
04 2.3212: Optimize plant power factor $5,333 $8,700 - $5,333
-
kW-mo/yr
- -
05 2.4314: Use synthetic lubricant $1,840 - $1,440
31,653
kWh
$400
-
kW-mo/yr
- -
06 2.2511: Insulate bare equipment $2,050 $270 - - $2,050
-
MMBtu
-
07 3.7198: Reduce / eliminate use of disposable product $1,200 $110 - - - $1,200
-
lb
TOTAL RECOMMENDED $91,932 $73,000 $14,854
298,359
kWh
$73,828
-
kW-mo/yr
$2,050
-
MMBtu
$1,200
-
lb
TOTAL IMPLEMENTED $91,932 $73,000 $14,854
298,359
kWh
$73,828
-
kW-mo/yr
$2,050
-
MMBtu
$1,200
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs