ITAC Assessment: AM0225
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Assessment Year 1994
Principal Product Commercial Heat Treating of Metals
NAICS
n/a
SIC 3398: Metal Heat Treating
Sales Range $5
M
to 10
M
# of Employees 45
Plant Area 91,300
ft2
Annual Production 12,000,000
lb
Production Hrs. Annual 7,200
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $523,395 7,734,760
kWh
Natural Gas $172,520 52,314
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $61,990 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $51,490

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (haz) Savings
01 2.2414: Use waste heat from hot flue gases to preheat $33,100 $81,000 - $33,100
-
MMBtu
- -
02 2.1311: Replace electrically-operated equipment with fossil fuel equipment $13,670 $15,000 $20,200
419,109
kWh
$(-6,530.0)
-
MMBtu
- -
03 2.3212: Optimize plant power factor $10,500 $13,000 $10,500
-
kWh
- - -
04 2.7124: Make a practice of turning off lights when not needed $2,260 - $2,260
42,790
kWh
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $730 $200 $730
26,084
kWh
- - -
06 3.7131: Use a rag recycle service $1,440 $7,900 - - - $1,440
-
lb
07 3.4131: Minimize contamination of water before treatment $290 - - - $290
-
gal
-
08 3.7212: Improved material handling (mixing and transfer) - $7,500 - - - -
09 3.7211: Modify material application methods - $7,500 - - - -
TOTAL RECOMMENDED $61,990 $132,100 $33,690
487,983
kWh
$26,570
-
MMBtu
$290
-
gal
$1,440
-
lb
TOTAL IMPLEMENTED $51,490 $111,600 $23,190
487,983
kWh
$26,570
-
MMBtu
$290
-
gal
$1,440
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Other Liquid (haz) Savings Solid Waste (haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs