| Assessment Year | 1994 |
|---|---|
| Principal Product | Carbon, alloy, stainless steel castings |
| NAICS |
n/a
|
| SIC | 3325: Steel Foundries, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 385 |
| Plant Area |
450,000
ft2
|
| Annual Production | 22,800,000
lb
|
| Production Hrs. Annual | 4,032
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,245,074 | 28,475,088 |
kWh
|
$0.044 |
| Natural Gas | $450,144 | 173,570 |
MMBtu
|
$2.59 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $179,280 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $46,180 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Administrative Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $58,720 | $80,000 | - |
$58,720
-
MMBtu
|
- | - | |
| 02 | 2.3191: Use demand controller or load shedder | $9,930 | - | - | - | $9,930 | - | |
| 03 | 2.1113: Reduce combustion air flow to optimum | $5,430 | - | - |
$5,430
-
MMBtu
|
- | - | |
| 04 | 2.7124: Make a practice of turning off lights when not needed | $3,180 | $200 |
$3,180
50,117
kWh
|
- | - | - | |
| 05 | 3.5221: Recycle casting sand | $37,570 | - | - | - | - | $37,570 | |
| 06 | 3.8132: Use less toxic and volatile solvent substitutes | $1,040 | $2,400 | - | - | - | $1,040 | |
| 07 | 3.5221: Recycle casting sand | $63,410 | $209,930 | - | - | - | $63,410 | |
| TOTAL RECOMMENDED | $179,280 | $292,530 |
$3,180
50,117
kWh
|
$64,150
-
MMBtu
|
$9,930 | $102,020 | ||
| TOTAL IMPLEMENTED | $46,180 | $200 |
$3,180
50,117
kWh
|
$5,430
-
MMBtu
|
- | $37,570 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Administrative Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs