ITAC Assessment: AM0221
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ITAC Assessment: AM0221
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Assessment Year 1994
Principal Product Carbon, alloy, stainless steel castings
NAICS
n/a
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 385
Plant Area 450,000
ft2
Annual Production 22,800,000
lb
Production Hrs. Annual 4,032
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,245,074 28,475,088
kWh
Natural Gas $450,144 173,570
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $179,280 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,180

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings
01 2.2414: Use waste heat from hot flue gases to preheat $58,720 $80,000 - $58,720
-
MMBtu
- -
02 2.3191: Use demand controller or load shedder $9,930 - - - $9,930 -
03 2.1113: Reduce combustion air flow to optimum $5,430 - - $5,430
-
MMBtu
- -
04 2.7124: Make a practice of turning off lights when not needed $3,180 $200 $3,180
50,117
kWh
- - -
05 3.5221: Recycle casting sand $37,570 - - - - $37,570
06 3.8132: Use less toxic and volatile solvent substitutes $1,040 $2,400 - - - $1,040
07 3.5221: Recycle casting sand $63,410 $209,930 - - - $63,410
TOTAL RECOMMENDED $179,280 $292,530 $3,180
50,117
kWh
$64,150
-
MMBtu
$9,930 $102,020
TOTAL IMPLEMENTED $46,180 $200 $3,180
50,117
kWh
$5,430
-
MMBtu
- $37,570
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs