ITAC Assessment: AM0220
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ITAC Assessment: AM0220
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Assessment Year 1994
Principal Product Plastic ice chests & containers, beverage coolers
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 450
Plant Area 412,000
ft2
Annual Production 12,000,000
pieces
Production Hrs. Annual 8,736
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,791,121 34,546,308
kWh
Natural Gas $26,943 5,133
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $221,086 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $221,086

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings
01 2.3212: Optimize plant power factor $96,105 $145,000 - - $96,105 -
02 2.1311: Replace electrically-operated equipment with fossil fuel equipment $44,845 $120,000 $97,185
2,190,504
kWh
$(-52,340.0)
-
MMBtu
- -
03 2.1311: Replace electrically-operated equipment with fossil fuel equipment $37,861 $92,046 $76,437
1,722,157
kWh
$(-38,576.0)
-
MMBtu
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $26,620 $3,800 $26,620
950,762
kWh
- - -
05 2.7135: Install occupancy sensors $12,915 $6,250 $12,915
461,313
kWh
- - -
06 3.7134: Wash and reuse rags on-site $2,070 $7,900 - - - $2,070
07 3.8132: Use less toxic and volatile solvent substitutes $670 $2,400 - - - $670
TOTAL RECOMMENDED $221,086 $377,396 $213,157
5,324,736
kWh
$(-90,916.0)
-
MMBtu
$96,105 $2,740
TOTAL IMPLEMENTED $221,086 $377,396 $213,157
5,324,736
kWh
$(-90,916.0)
-
MMBtu
$96,105 $2,740
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs