ITAC Assessment: AM0200
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ITAC Assessment: AM0200
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Assessment Year 1994
Principal Product Aluminum extrusion ingots
NAICS
n/a
SIC 3341: Secondary Smelting and Refining of Nonferrous Metals
Sales Range $1
M
to 5
M
# of Employees 7
Plant Area 6,000
ft2
Annual Production 33,000,000
lb
Production Hrs. Annual 4,016
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $54,703 1,135,698
kWh
Natural Gas $177,404 60,044
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $36,980 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,690

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Consumption Savings
01 2.2414: Use waste heat from hot flue gases to preheat $17,100 $17,000 - $17,100
-
MMBtu
-
02 2.2414: Use waste heat from hot flue gases to preheat $12,040 $17,000 - $12,040
-
MMBtu
-
03 3.4114: Replace city water with recycled water via cooling tower $3,950 $2,550 - - $3,950
-
Tgal
04 2.1122: Re-size charging openings or add a movable door on equipment $1,380 $710 - $1,380
-
MMBtu
-
05 3.4151: Minimize water usage $1,250 $100 - - $1,250
-
Tgal
06 2.4314: Use synthetic lubricant $480 - $480
8,206
kWh
- -
07 2.4133: Use most efficient type of electric motors $340 $460 $340
5,862
kWh
- -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $440 $100 $440
20,516
kWh
- -
TOTAL RECOMMENDED $36,980 $37,920 $1,260
34,584
kWh
$30,520
-
MMBtu
$5,200
-
Tgal
TOTAL IMPLEMENTED $1,690 $200 $440
20,516
kWh
- $1,250
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs