ITAC Assessment: AM0157
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ITAC Assessment: AM0157
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Assessment Year 1992
Principal Product STEEL FORGINGS
NAICS
n/a
SIC 3462: Iron and Steel Forgings
Sales Range $1
M
to 5
M
# of Employees 260
Plant Area
n/a
Annual Production 24,600,000
lb
Production Hrs. Annual 6,024
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $283,804 4,036,929
kWh
Natural Gas $719,204 276,098
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $161,985 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $161,985

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.6124: Establish equipment maintenance schedule $67,280 $2,250 - $67,280
-
MMBtu
02 2.2443: Re-use or recycle hot or cold process exhaust air $37,400 $53,200 - $37,400
-
MMBtu
03 2.2511: Insulate bare equipment $32,285 $96,000 - $32,285
-
MMBtu
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $13,410 - $13,410
-
kWh
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,180 $630 $9,180
213,658
kWh
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,470 $4,080 $1,470
19,930
kWh
-
07 2.6212: Turn off equipment during breaks, reduce operating time $960 - $960
22,274
kWh
-
TOTAL RECOMMENDED $161,985 $156,160 $25,020
255,862
kWh
$136,965
-
MMBtu
TOTAL IMPLEMENTED $161,985 $156,160 $25,020
255,862
kWh
$136,965
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs