ITAC Assessment: GT0784
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ITAC Assessment: GT0784
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Assessment Year 2004
Principal Product TOOLS
NAICS 332510: Hardware Manufacturing
SIC 3429: Hardware, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 61
Plant Area 57,000
ft2
Annual Production 13,000,000
lb
Production Hrs. Annual 4,000
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $241,678 7,192,800
kWh
Electricity Demand $303,729 32,209
kW-mo/yr
Natural Gas $79,414 7,509
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $178,519 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $50,776

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $18,866 $1,000 $9,840
292,852
kWh
$9,026
-
kW-mo/yr
- - - - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $4,015 $1,782 $2,054
61,142
kWh
$1,961
-
kW-mo/yr
- - - - -
03 2.1133: Adjust burners for efficient operation $20,500 $1,200 - - $20,500
-
MMBtu
- - - -
04 3.4141: Replace the chlorination stage with an oxygen or ozone stage $14,255 $35,020 $(-43.0)
(-1,285)
kWh
$(-40.0)
-
kW-mo/yr
- - - $8,640 $5,698
-
Tgal
05 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $51,264 - - $51,264
-
kW-mo/yr
- - - - -
06 2.8114: Change rate schedules or other changes in utility service $40,320 $5,000 - $44,640
-
kW-mo/yr
- - $(-4,320.0) - -
07 3.4151: Minimize water usage $7,400 $1,840 - - - - - - $7,400
-
Tgal
08 3.4155: Meter waste water $4,010 $1,100 - - - $4,010
-
Tgal
- - -
09 2.1221: Replace obsolete burners with more efficient ones $3,685 $4,550 $(-3,353.0)
(-99,792)
kWh
- $7,038
-
MMBtu
- - - -
10 2.1111: Control pressure on steamer operations $14,204 $29,000 - - $14,204
-
MMBtu
- - - -
TOTAL RECOMMENDED $178,519 $80,492 $8,498
252,917
kWh
$106,851
-
kW-mo/yr
$41,742
-
MMBtu
$4,010
-
Tgal
$(-4,320.0) $8,640 $13,098
-
Tgal
TOTAL IMPLEMENTED $50,776 $5,140 $9,840
292,852
kWh
$9,026
-
kW-mo/yr
$20,500
-
MMBtu
$4,010
-
Tgal
- - $7,400
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs