| Assessment Year | 2004 |
|---|---|
| Principal Product | TOOLS |
| NAICS | 332510: Hardware Manufacturing |
| SIC | 3429: Hardware, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 61 |
| Plant Area |
57,000
ft2
|
| Annual Production | 13,000,000
lb
|
| Production Hrs. Annual | 4,000
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $241,678 | 7,192,800 |
kWh
|
$0.034 |
| Electricity Demand | $303,729 | 32,209 |
kW-mo/yr
|
$9.43 |
| Natural Gas | $79,414 | 7,509 |
MMBtu
|
$10.58 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $178,519 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $50,776 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $18,866 | $1,000 |
$9,840
292,852
kWh
|
$9,026
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,015 | $1,782 |
$2,054
61,142
kWh
|
$1,961
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.1133: Adjust burners for efficient operation | $20,500 | $1,200 | - | - |
$20,500
-
MMBtu
|
- | - | - | - | |
| 04 | 3.4141: Replace the chlorination stage with an oxygen or ozone stage | $14,255 | $35,020 |
$(-43.0)
(-1,285)
kWh
|
$(-40.0)
-
kW-mo/yr
|
- | - | - | $8,640 |
$5,698
-
Tgal
|
|
| 05 | 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary | $51,264 | - | - |
$51,264
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.8114: Change rate schedules or other changes in utility service | $40,320 | $5,000 | - |
$44,640
-
kW-mo/yr
|
- | - | $(-4,320.0) | - | - | |
| 07 | 3.4151: Minimize water usage | $7,400 | $1,840 | - | - | - | - | - | - |
$7,400
-
Tgal
|
|
| 08 | 3.4155: Meter waste water | $4,010 | $1,100 | - | - | - |
$4,010
-
Tgal
|
- | - | - | |
| 09 | 2.1221: Replace obsolete burners with more efficient ones | $3,685 | $4,550 |
$(-3,353.0)
(-99,792)
kWh
|
- |
$7,038
-
MMBtu
|
- | - | - | - | |
| 10 | 2.1111: Control pressure on steamer operations | $14,204 | $29,000 | - | - |
$14,204
-
MMBtu
|
- | - | - | - | |
| TOTAL RECOMMENDED | $178,519 | $80,492 |
$8,498
252,917
kWh
|
$106,851
-
kW-mo/yr
|
$41,742
-
MMBtu
|
$4,010
-
Tgal
|
$(-4,320.0) | $8,640 |
$13,098
-
Tgal
|
||
| TOTAL IMPLEMENTED | $50,776 | $5,140 |
$9,840
292,852
kWh
|
$9,026
-
kW-mo/yr
|
$20,500
-
MMBtu
|
$4,010
-
Tgal
|
- | - |
$7,400
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs