ITAC Assessment: AM0135
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ITAC Assessment: AM0135
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Assessment Year 1991
Principal Product REMANUFACTURING OF CRANKSHAFTS
NAICS
n/a
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $1
M
to 5
M
# of Employees 30
Plant Area
n/a
Annual Production 313
pieces
Production Hrs. Annual 8,650
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $68,606 1,072,685
kWh
Natural Gas $30,995 7,137
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $7,905 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,905

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2414: Use waste heat from hot flue gases to preheat $2,330 $6,532 - $2,330
-
MMBtu
02 2.2511: Insulate bare equipment $2,190 $100 - $2,190
-
MMBtu
03 2.2121: Increase amount of condensate returned $870 $715 - $870
-
MMBtu
04 2.2437: Recover waste heat from equipment $840 $1,009 - $840
-
MMBtu
05 2.2122: Install / repair insulation on condensate lines $630 $340 - $630
-
MMBtu
06 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $440 $315 $440
17,585
kWh
-
07 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $320 - $320
13,189
kWh
-
08 2.7111: Reduce illumination to minimum necessary levels $165 - $165
1,758
kWh
-
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $120 $75 $120
4,982
kWh
-
TOTAL RECOMMENDED $7,905 $9,086 $1,045
37,514
kWh
$6,860
-
MMBtu
TOTAL IMPLEMENTED $7,905 $9,086 $1,045
37,514
kWh
$6,860
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs