ITAC Assessment: AM0044
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ITAC Assessment: AM0044
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Assessment Year 1988
Principal Product STEEL CASTINGS
NAICS
n/a
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 220
Plant Area
n/a
Annual Production 726
ton
Production Hrs. Annual 4,096
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $893,000 17,505,862
kWh
Natural Gas $441,315 159,342
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $184,671 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $126,150

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.8114: Change rate schedules or other changes in utility service $119,040 - $119,040
-
kWh
-
02 2.2443: Re-use or recycle hot or cold process exhaust air $37,888 $68,580 $(-8,960.0)
(-152,403)
kWh
$46,848
-
MMBtu
03 2.7142: Utilize higher efficiency lamps and/or ballasts $9,283 $16,500 $9,283
184,642
kWh
-
04 2.4323: Use optimum size and capacity equipment $3,950 $13,000 $3,950
142,732
kWh
-
05 2.5194: Redesign process $3,863 $2,147 $3,863
139,508
kWh
-
06 2.7111: Reduce illumination to minimum necessary levels $3,782 $3,782 $3,782
77,374
kWh
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,500 $1,100 $2,500
90,856
kWh
-
08 2.2531: Re-size charging openings or add movable cover or door $2,152 $1,857 - $2,152
-
MMBtu
09 2.6218: Turn off equipment when not in use $696 $250 $696
24,912
kWh
-
10 2.6212: Turn off equipment during breaks, reduce operating time $747 - $747
28,722
kWh
-
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $408 - $408
14,654
kWh
-
12 2.7142: Utilize higher efficiency lamps and/or ballasts $70 $64 $70
1,172
kWh
-
13 2.4312: Improve lubrication practices $292 - $292
10,551
kWh
-
TOTAL RECOMMENDED $184,671 $107,280 $135,671
562,720
kWh
$49,000
-
MMBtu
TOTAL IMPLEMENTED $126,150 $3,247 $126,150
259,086
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs