ITAC Assessment: WM0180
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ITAC Assessment: WM0180
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Assessment Year 2022
Principal Product Casting
NAICS 331512: Steel Investment Foundries
SIC 3324: Steel Investment Foundries
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 70,000
ft2
Annual Production 1,144,000
lb
Production Hrs. Annual 6,760
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $297,656 5,223,524
kWh
Electricity Demand $149,345 12,428
kW-mo/yr
Electricity Fees $88,341 -
Natural Gas $19,739 23,335
MMBtu
Waste Disposal Costs
Water Usage $29,130 1,886
Tgal
TOTAL YEARLY COSTS $584,211
RECOMMENDED SAVINGS* $29,975 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $13,312

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $9,178 $11,084 $8,417
147,669
kWh
$761
-
kW-mo/yr
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,957 $3,100 $2,297
40,301
kWh
$660
-
kW-mo/yr
03 2.7241: Install outside air damper / economizer on hvac unit $2,931 $8,560 $2,931
51,422
kWh
-
04 2.4314: Use synthetic lubricant $2,843 $4,510 $2,070
36,309
kWh
$773
-
kW-mo/yr
05 2.7141: Lower light fixtures in high ceiling areas $2,714 - $2,287
40,127
kWh
$427
-
kW-mo/yr
06 2.4231: Reduce the pressure of compressed air to the minimum required $2,388 - $1,854
32,527
kWh
$534
-
kW-mo/yr
07 2.7224: Reduce space conditioning during non-working hours $2,006 - $2,006
35,197
kWh
-
08 2.7221: Lower temperature during the winter season and vice-versa $1,804 - $1,478
25,926
kWh
$326
-
kW-mo/yr
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,067 $4,100 $776
13,616
kWh
$290
-
kW-mo/yr
10 2.4239: Eliminate or reduce compressed air usage $771 $2,000 $771
13,525
kWh
-
11 2.7135: Install occupancy sensors $761 $1,050 $660
11,581
kWh
$101
-
kW-mo/yr
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $555 $1,060 $404
7,092
kWh
$151
-
kW-mo/yr
TOTAL RECOMMENDED $29,975 $35,464 $25,951
455,292
kWh
$4,024
-
kW-mo/yr
TOTAL IMPLEMENTED $13,312 $18,170 $11,553
202,680
kWh
$1,760
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs