| Assessment Year | 1999 |
|---|---|
| Principal Product | Metal Rolled Products |
| NAICS |
n/a
|
| SIC | 3499: Fabricated Metal Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 75 |
| Plant Area |
60,000
ft2
|
| Annual Production | 100,000,000
lb
|
| Production Hrs. Annual | 4,850
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $27,760 | 719,519 |
kWh
|
$0.039 |
| Electricity Demand | $30,649 | 2,495 |
kW-mo/yr
|
$12.28 |
| Electricity Fees | $7,549 | - |
|
- |
| Natural Gas | $23,081 | 5,826 |
MMBtu
|
$3.96 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $49,691 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $30,096 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 4.452: Eliminate shift | $28,000 | $40,000 | - | - | - | - | $28,000 | - | - | |
| 02 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $13,083 | - | - |
$13,083
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 3.4114: Replace city water with recycled water via cooling tower | $4,913 | $18,000 |
$(-377.0)
(-8,792)
kWh
|
$(-323.0)
-
kW-mo/yr
|
$6,113
-
Tgal
|
- | $(-500.0) | - | - | |
| 04 | 4.611: Begin a practice of predictive / preventative maintenance | $1,867 | $4,200 |
$207
4,982
kWh
|
- | - | - | $(-840.0) | - | $2,500 | |
| 05 | 3.7131: Use a rag recycle service | $843 | - | - | - | - |
$93
-
lb
|
- | $750 | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $756 | $142 |
$514
12,309
kWh
|
$242
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $229 | $60 |
$144
3,517
kWh
|
$85
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $49,691 | $62,402 |
$488
12,016
kWh
|
$13,087
-
kW-mo/yr
|
$6,113
-
Tgal
|
$93
-
lb
|
$26,660 | $750 | $2,500 | ||
| TOTAL IMPLEMENTED | $30,096 | $44,260 |
$351
8,499
kWh
|
$85
-
kW-mo/yr
|
- | - | $27,160 | - | $2,500 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs