ITAC Assessment: UW0026
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ITAC Assessment: UW0026
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Assessment Year 2009
Principal Product Plastics Materials and Laminates
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $50
M
to 100
M
# of Employees 80
Plant Area 185,000
ft2
Annual Production 100,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Washington

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $167,577 5,120,140
kWh
Electricity Demand $40,748 7,111
kW-mo/yr
Electricity Fees $552 -
Natural Gas $1,459,353 131,000
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $449,142 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $31,360

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2443: Re-use or recycle hot or cold process exhaust air $324,630 $300,000 - - $324,630
-
MMBtu
02 2.1114: Limit and control secondary combustion air in furnace $93,152 $13,100 - - $93,152
-
MMBtu
03 2.7142: Utilize higher efficiency lamps and/or ballasts $14,086 $19,000 $11,262
344,085
kWh
$2,824
-
kW-mo/yr
-
04 2.4231: Reduce the pressure of compressed air to the minimum required $2,037 - $1,524
46,550
kWh
$513
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,715 $200 $2,781
84,959
kWh
$934
-
kW-mo/yr
-
06 2.4322: Use or replace with energy efficient substitutes $11,522 $19,854 $8,966
273,966
kWh
$2,556
-
kW-mo/yr
-
TOTAL RECOMMENDED $449,142 $352,154 $24,533
749,560
kWh
$6,827
-
kW-mo/yr
$417,782
-
MMBtu
TOTAL IMPLEMENTED $31,360 $39,054 $24,533
749,560
kWh
$6,827
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs