ITAC Assessment: UMS001
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ITAC Assessment: UMS001
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Assessment Year 2012
Principal Product Petroleum By-products
NAICS 324110: Petroleum Refineries
SIC 2911: Petroleum Refining
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area 5,000
ft2
Annual Production 10,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $17,700,000 319,305,000
kWh
Natural Gas $17,100,000 3,069,525
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $2,719,100 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Natural Gas Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $986,100 $900,000 $986,100
-
MMBtu
02 2.1113: Reduce combustion air flow to optimum $782,000 $1,377,000 $782,000
-
MMBtu
03 2.2414: Use waste heat from hot flue gases to preheat $938,000 $1,000,000 $938,000
-
MMBtu
04 2.1133: Adjust burners for efficient operation $13,000 $15,000 $13,000
-
MMBtu
TOTAL RECOMMENDED $2,719,100 $3,292,000 $2,719,100
-
MMBtu
TOTAL IMPLEMENTED - - -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs