| Assessment Year | 2006 |
|---|---|
| Principal Product | Aluminum billet |
| NAICS | 331314: Secondary Smelting and Alloying of Aluminum |
| SIC | 3341: Secondary Smelting and Refining of Nonferrous Metals |
| Sales Range | $10 M to 50M |
| # of Employees | 62 |
| Plant Area |
76,000
ft2
|
| Annual Production | 100,000,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $124,467 | 3,684,246 |
kWh
|
$0.034 |
| Electricity Demand | $131,954 | 7,447 |
kW-mo/yr
|
$17.72 |
| Electricity Fees | $5,635 | - |
|
- |
| Natural Gas | $3,369,375 | 413,772 |
MMBtu
|
$8.14 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $108,030 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $63,568 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $26,404 | $1,300 | - | - |
$26,404
-
MMBtu
|
|
| 02 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $25,149 | $46,400 |
$25,149
744,507
kWh
|
- | - | |
| 03 | 2.2511: Insulate bare equipment | $17,877 | $1,112 | - | - |
$17,877
-
MMBtu
|
|
| 04 | 2.2515: Use optimum thickness insulation | $16,577 | $47,224 | - | - |
$16,577
-
MMBtu
|
|
| 05 | 2.2515: Use optimum thickness insulation | $12,021 | $4,834 | - | - |
$12,021
-
MMBtu
|
|
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,329 | $4,720 |
$1,543
45,686
kWh
|
$1,786
-
kW-mo/yr
|
- | |
| 07 | 2.2442: Preheat combustion air with waste heat | $2,689 | $4,660 | - | - |
$2,689
-
MMBtu
|
|
| 08 | 2.2511: Insulate bare equipment | $2,049 | $1,300 | - | - |
$2,049
-
MMBtu
|
|
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,248 | $75 |
$621
18,385
kWh
|
$627
-
kW-mo/yr
|
- | |
| 10 | 2.2442: Preheat combustion air with waste heat | $527 | $2,145 | - | - |
$527
-
MMBtu
|
|
| 11 | 2.2531: Re-size charging openings or add movable cover or door | $160 | $200 | - | - |
$160
-
MMBtu
|
|
| TOTAL RECOMMENDED | $108,030 | $113,970 |
$27,313
808,578
kWh
|
$2,413
-
kW-mo/yr
|
$78,304
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $63,568 | $16,701 |
$2,164
64,071
kWh
|
$2,413
-
kW-mo/yr
|
$58,991
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs