ITAC Assessment: UL2405
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ITAC Assessment: UL2405
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Assessment Year 2024
Principal Product Resins
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $50
M
to 100
M
# of Employees 50
Plant Area 115,600
ft2
Annual Production 15
ton
Production Hrs. Annual 8,736
hrs
Location (State) Kentucky

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $102,647 3,106,320
kWh
Electricity Demand $137,772 5,721
kW-mo/yr
Electricity Fees $32,279 -
Natural Gas $429,584 73,229
MMBtu
Waste Disposal Costs
Water Usage $158,265 7,257
Tgal
TOTAL YEARLY COSTS $860,547
RECOMMENDED SAVINGS* $234,890 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Usage Savings
01 2.3212: Optimize plant power factor $15,621 $11,018 - - $15,621 - -
02 2.9114: Use solar heat to make electricty $25,806 $233,239 $11,232
339,900
kWh
$14,574
-
kW-mo/yr
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $9,858 $3,659 $4,469
135,413
kWh
$5,389
-
kW-mo/yr
- - -
04 2.7135: Install occupancy sensors $1,107 $3,037 $1,107
33,546
kWh
- - - -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,190 $4,575 $2,190
66,370
kWh
- - - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $699 - $699
21,172
kWh
- - - -
07 2.2121: Increase amount of condensate returned $139,372 $168,400 - - - $33,041
-
MMBtu
$106,331
-
Tgal
08 2.6212: Turn off equipment during breaks, reduce operating time $5,710 - $559
16,941
kWh
- - $5,151
-
MMBtu
-
09 2.2437: Recover waste heat from equipment $11,682 $13,000 - - - $11,682
-
MMBtu
-
10 2.2437: Recover waste heat from equipment $22,845 $13,000 - - - $22,845
-
MMBtu
-
TOTAL RECOMMENDED $234,890 $449,928 $20,256
613,342
kWh
$19,963
-
kW-mo/yr
$15,621 $72,719
-
MMBtu
$106,331
-
Tgal
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs