| Assessment Year | 2022 |
|---|---|
| Principal Product | Cement |
| NAICS | 327310: Cement Manufacturing |
| SIC | 3241: Cement, Hydraulic |
| Sales Range | $100 M to 500M |
| # of Employees | 50 |
| Plant Area |
2,940,500
ft2
|
| Annual Production | 1,406,896
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Florida |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $6,367,017 | 120,383,345 |
kWh
|
$0.053 |
| Electricity Demand | $861,386 | 209,171 |
kW-mo/yr
|
$4.12 |
| Electricity Fees | $532,698 | - |
|
- |
| Natural Gas | $5,496,387 | 1,150,881 |
MMBtu
|
$4.78 |
| TOTAL YEARLY COSTS | $13,257,488 | |||
| RECOMMENDED SAVINGS* | $5,965,518 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $636,360 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat | $3,357,648 | $12,825,000 |
$4,505,000
85,000,000
kWh
|
$494,160
-
kW-mo/yr
|
$(-791,512.0)
-
MMBtu
|
- | $(-850,000.0) | |
| 02 | 2.2437: Recover waste heat from equipment | $1,189,637 | $2,090,000 |
$780,464
14,725,728
kWh
|
$101,068
-
kW-mo/yr
|
$308,105
-
MMBtu
|
- | - | |
| 03 | 2.3191: Use demand controller or load shedder | $506,910 | $647,662 |
$446,622
8,426,834
kWh
|
$60,288
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4133: Use most efficient type of electric motors | $226,296 | $102,253 |
$197,058
3,718,082
kWh
|
$29,238
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.2428: Use flue gases in radiant heater for space heating, ovens, etc | $207,860 | $705,580 |
$(-17,080.0)
(-322,272)
kWh
|
$(-2,211.0)
-
kW-mo/yr
|
$227,151
-
MMBtu
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $37,793 | $79,204 |
$31,478
593,928
kWh
|
$6,315
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2623: Minimize condenser cooling water temperature | $32,856 | $29,990 |
$32,856
619,920
kWh
|
- | - | - | - | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $22,408 | $756 |
$22,408
422,794
kWh
|
- | - | - | - | |
| 09 | 2.4239: Eliminate or reduce compressed air usage | $19,379 | - |
$19,379
365,638
kWh
|
- | - | - | - | |
| 10 | 2.7132: Install timers on light switches in little used areas | $16,853 | $7,275 |
$16,853
317,988
kWh
|
- | - | - | - | |
| 11 | 2.7243: Improve air circulation with destratification fans / other methods | $14,868 | $12,700 |
$(-1,339.0)
(-25,272)
kWh
|
$(-173.0)
-
kW-mo/yr
|
- | $16,380 | - | |
| 12 | 4.662: Level one – add communication using iiot devices to existing control system to modify operations | $333,010 | - | - | - | - | - | $333,010 | |
| TOTAL RECOMMENDED | $5,965,518 | $16,500,420 |
$6,033,699
113,843,368
kWh
|
$688,685
-
kW-mo/yr
|
$(-256,256.0)
-
MMBtu
|
$16,380 | $(-516,990.0) | ||
| TOTAL IMPLEMENTED | $636,360 | $189,488 |
$267,797
5,052,792
kWh
|
$35,553
-
kW-mo/yr
|
- | - | $333,010 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs