ITAC Assessment: UF0391
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ITAC Assessment: UF0391
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Assessment Year 2006
Principal Product Corrugated board containers
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range n/a
# of Employees 120
Plant Area 294,000
ft2
Annual Production 1,000,000,000
units
Production Hrs. Annual 6,656
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $722,095 846,151
kWh
Electricity Demand $132,163 17,283
kW-mo/yr
Natural Gas $1,009,694 89,507
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $239,557 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $28,671

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Primary Raw Material Savings
01 2.4323: Use optimum size and capacity equipment $24,522 $41,500 $21,714
133,563
kWh
$2,808
-
kW-mo/yr
- - -
02 2.6218: Turn off equipment when not in use $2,932 - $2,336
33,855
kWh
$596
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,054 $403 $3,054
35,933
kWh
- - - -
04 2.2135: Repair and eliminate steam leaks $8,241 $404 - - $8,241
-
MMBtu
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,679 - $1,679
19,749
kWh
- - - -
06 2.2153: Close off unneeded steam lines $9,659 - - - $9,659
-
MMBtu
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $11,307 $10,651 $9,288
135,084
kWh
$2,019
-
kW-mo/yr
- - -
08 2.6212: Turn off equipment during breaks, reduce operating time $803 - $803
11,638
kWh
- - - -
09 2.2515: Use optimum thickness insulation $325 $84 - - $325
-
MMBtu
- -
10 2.2515: Use optimum thickness insulation $324 $372 - - $324
-
MMBtu
- -
11 2.7135: Install occupancy sensors $286 $228 $286
4,140
kWh
- - - -
12 2.7134: Use photocell controls $1,978 $30 $1,143
16,562
kWh
$835
-
kW-mo/yr
- - -
13 2.6218: Turn off equipment when not in use $63,455 - $57,481
833,031
kWh
$5,974
-
kW-mo/yr
- - -
14 3.1191: Change procedures / equipment / operating conditions $83,200 $5,350 - - - $83,200
-
lb
-
15 3.1191: Change procedures / equipment / operating conditions $17,472 - - - - $17,472
-
lb
-
16 4.131: Modify process to reduce material use/cost $10,320 - - - - - $10,320
TOTAL RECOMMENDED $239,557 $59,022 $97,784
1,223,555
kWh
$12,232
-
kW-mo/yr
$18,549
-
MMBtu
$100,672
-
lb
$10,320
TOTAL IMPLEMENTED $28,671 $921 $9,015
117,737
kWh
$1,431
-
kW-mo/yr
$18,225
-
MMBtu
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs