ITAC Assessment: UF0322
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ITAC Assessment: UF0322
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Assessment Year 2003
Principal Product Wallboard
NAICS 327420: Gypsum Product Manufacturing
SIC 3275: Gypsum Products
Sales Range $50
M
to 100
M
# of Employees 80
Plant Area 871,200
ft2
Annual Production 510,000
thousand feet
Production Hrs. Annual 7,488
hrs
Location (State) Florida

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,489,754 37,630,638
kWh
Electricity Demand $517,644 69,408
kW-mo/yr
Natural Gas $7,189,880 1,334,288
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $3,918,973 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $55,813

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.1213: Direct warmest air to combustion intake $2,080,457 $50,000 - - $2,080,457
-
MMBtu
-
02 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat $1,420,987 $5,000,000 $1,956,793
37,630,638
kWh
$446,400
-
kW-mo/yr
$(-807,006.0)
-
MMBtu
$(-175,200.0)
03 2.7131: Add area lighting switches $8,639 $303 $8,639
126,797
kWh
- - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $47,174 - $47,174
868,544
kWh
- - -
05 2.7121: Utilize daylight whenever possible in lieu of artificial light $85,121 $87,198 $86,396
1,307,031
kWh
- - $(-1,275.0)
06 2.4231: Reduce the pressure of compressed air to the minimum required $9,372 - $9,372
142,003
kWh
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $25,483 $47,300 $20,730
398,649
kWh
$4,753
-
kW-mo/yr
- -
08 2.7111: Reduce illumination to minimum necessary levels $81,073 $860 $66,342
1,267,269
kWh
$14,731
-
kW-mo/yr
- -
09 2.7141: Lower light fixtures in high ceiling areas $159,201 $2,888 $129,506
2,490,509
kWh
$29,695
-
kW-mo/yr
- -
10 3.6193: Install equipment (eg compactor) to reduce disposal costs $1,466 $3,496 - - - $1,466
TOTAL RECOMMENDED $3,918,973 $5,192,045 $2,324,952
44,231,440
kWh
$495,579
-
kW-mo/yr
$1,273,451
-
MMBtu
$(-175,009.0)
TOTAL IMPLEMENTED $55,813 $303 $55,813
995,341
kWh
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs