ITAC Assessment: UD0910
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ITAC Assessment: UD0910
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Assessment Year 2014
Principal Product Pharmaceutical Manufacturing and Development
NAICS 325412: Pharmaceutical Preparation Manufacturing
SIC 2834: Pharmaceutical Preparations
Sales Range $100
M
to 500
M
# of Employees 620
Plant Area 505,000
ft2
Annual Production 3,993
bushels
Production Hrs. Annual 8,760
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,346,813 41,694,502
kWh
Electricity Demand $1,360,410 89,972
kW-mo/yr
Natural Gas $1,335,397 261,044
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $841,066 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $430,541

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
01 2.4111: Utilize energy-efficient belts and other improved mechanisms $235 - $138
4,660
kWh
$97
-
kW-mo/yr
- - - - - -
02 3.4115: Recover and reuse cooling water $5,500 $2,000 - - - - $3,770
-
Tgal
- - $1,730
-
Tgal
03 2.2437: Recover waste heat from equipment $10,400 $10,000 $(-100.0)
(-3,380)
kWh
$(-70.0)
-
kW-mo/yr
- $10,570
-
MMBtu
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,016 $1,000 $2,539
86,000
kWh
$1,777
-
kW-mo/yr
$(-300.0) - - - - -
05 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $332,549 $400,000 $36,159
1,224,879
kWh
$134,299
-
kW-mo/yr
- $162,091
-
MMBtu
- - - -
06 2.4322: Use or replace with energy efficient substitutes $19,208 $40,430 $17,941
60,776
kWh
$1,267
-
kW-mo/yr
- - - - - -
07 2.4113: Install motor voltage controller on lightly loaded motors $11,334 $18,902 $6,667
225,859
kWh
$4,667
-
kW-mo/yr
- - - - - -
08 2.2622: Replace existing chiller with high efficiency model $377,548 $1,083,820 $109,567
3,711,630
kWh
$267,981
-
kW-mo/yr
- - - - - -
09 3.6193: Install equipment (eg compactor) to reduce disposal costs $45,862 $9,000 $(-26.0)
(-865)
kWh
$(-1,012.0)
-
kW-mo/yr
- - - - $46,900 -
10 3.5217: Reuse / recycle/ sell paper products $22,280 - - - - - - - $22,280 -
11 3.5315: Lease / purchase baler; sell cardboard to recycler $8,744 $12,000 $(-45.0)
(-1,511)
kWh
- - - - - $8,789 -
12 3.5248: Separate and recycle scrap metal to foundry or for sale $3,390 - - - - - - $3,390 - -
TOTAL RECOMMENDED $841,066 $1,577,152 $172,840
5,308,048
kWh
$409,006
-
kW-mo/yr
$(-300.0) $172,661
-
MMBtu
$3,770
-
Tgal
$3,390 $77,969 $1,730
-
Tgal
TOTAL IMPLEMENTED $430,541 $1,124,722 $116,227
3,937,258
kWh
$272,675
-
kW-mo/yr
- $10,570
-
MMBtu
- - $31,069 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Ancillary Material Cost Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs