| Assessment Year | 2013 |
|---|---|
| Principal Product | Thermoset Composites |
| NAICS | 326199: All Other Plastics Product Manufacturing |
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 150 |
| Plant Area |
300,000
ft2
|
| Annual Production | 30,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $825,677 | 13,855,971 |
kWh
|
$0.060 |
| Electricity Demand | $70,623 | 28,944 |
kW-mo/yr
|
$2.44 |
| Electricity Fees | $94,902 | - |
|
- |
| Natural Gas | $59,528 | 5,563 |
MMBtu
|
$10.70 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $326,442 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $30,959 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3511: Use plant owned transformers or lease transformers | $10,632 | $80,000 | - | - | - | $10,632 | |
| 02 | 2.3212: Optimize plant power factor | $6,480 | $60,000 | - | - | - | $6,480 | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $29,001 | $79,437 |
$24,985
419,285
kWh
|
$2,499
-
kW-mo/yr
|
- | $1,517 | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,108 | $14,100 |
$6,021
101,040
kWh
|
$602
-
kW-mo/yr
|
- | $485 | |
| 05 | 2.6212: Turn off equipment during breaks, reduce operating time | $120,105 | - |
$116,230
1,950,500
kWh
|
$3,875
-
kW-mo/yr
|
- | - | |
| 06 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,143 | - |
$948
15,907
kWh
|
$195
-
kW-mo/yr
|
- | - | |
| 07 | 2.4133: Use most efficient type of electric motors | $101,273 | $58,500 |
$96,174
1,613,923
kWh
|
$5,099
-
kW-mo/yr
|
- | - | |
| 08 | 2.4133: Use most efficient type of electric motors | $1,705 | $3,600 |
$1,705
28,608
kWh
|
- | - | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,587 | $1,100 |
$5,988
100,488
kWh
|
$599
-
kW-mo/yr
|
- | - | |
| 10 | 2.2511: Insulate bare equipment | $6,356 | $946 | - | - |
$6,356
-
MMBtu
|
- | |
| 11 | 2.1233: Analyze flue gas for proper air/fuel ratio | $1,958 | - | - | - |
$1,958
-
MMBtu
|
- | |
| 12 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $988 | $3,250 |
$988
16,586
kWh
|
- | - | - | |
| 13 | 2.9114: Use solar heat to make electricty | $33,106 | $294,000 |
$11,987
201,153
kWh
|
- | - | $21,119 | |
| TOTAL RECOMMENDED | $326,442 | $594,933 |
$265,026
4,447,490
kWh
|
$12,869
-
kW-mo/yr
|
$8,314
-
MMBtu
|
$40,233 | ||
| TOTAL IMPLEMENTED | $30,959 | $79,437 |
$24,985
419,285
kWh
|
$2,499
-
kW-mo/yr
|
$1,958
-
MMBtu
|
$1,517 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs