ITAC Assessment: UD0820
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ITAC Assessment: UD0820
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Assessment Year 2010
Principal Product Fiberglass Reinforced Panels
NAICS 326130: Laminated Plastics Plate, Sheet (except Packaging), and Shape Manufacturing
SIC 3083: Laminated Plastics Plate, Sheet, and Profile Shapes
Sales Range $10
M
to 50
M
# of Employees 32
Plant Area 68,000
ft2
Annual Production 15,080
pieces
Production Hrs. Annual 2,500
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $77,825 2,348,452
kWh
Electricity Demand $107,472 620
kW-mo/yr
Natural Gas $3,515 8,968
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $111,071 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $37,592

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $27,511 $30,000 $(-3,500.0)
(-87,500)
kWh
$37,261
-
kW-mo/yr
- $(-6,250.0) -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $644 $1 $342
8,550
kWh
$302
-
kW-mo/yr
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $6,408 $5,940 $2,392
59,798
kWh
$4,016
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,757 $4,868 $1,457
36,426
kWh
$2,447
-
kW-mo/yr
- - $(-147.0)
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,925 $4,465 $988
24,695
kWh
$1,014
-
kW-mo/yr
- - $(-77.0)
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,316 $2,585 $701
17,524
kWh
$631
-
kW-mo/yr
- - $(-16.0)
07 2.7135: Install occupancy sensors $50 $45 $50
1,238
kWh
- - - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $535 $500 $433
10,830
kWh
$727
-
kW-mo/yr
- $(-625.0) -
09 2.4322: Use or replace with energy efficient substitutes $513 $1,580 $170
4,250
kWh
$343
-
kW-mo/yr
- - -
10 2.1116: Improve combustion control capability $17,532 $7,000 $3,305
82,630
kWh
- $14,227
-
MMBtu
- -
11 2.2511: Insulate bare equipment $3,075 $8,700 $1,020
25,500
kWh
$2,055
-
kW-mo/yr
- - -
12 2.2437: Recover waste heat from equipment $34,849 $39,289 $2,345
58,637
kWh
- $32,504
-
MMBtu
- -
13 2.2533: Replace air curtain doors with solid doors $7,994 $45,000 $3,494
87,359
kWh
- - - $4,500
14 2.7231: Use radiant heater for spot heating $4,962 $4,550 $9,504
237,600
kWh
$8,400
-
kW-mo/yr
$(-12,942.0)
-
MMBtu
- -
TOTAL RECOMMENDED $111,071 $154,523 $22,701
567,537
kWh
$57,196
-
kW-mo/yr
$33,789
-
MMBtu
$(-6,875.0) $4,260
TOTAL IMPLEMENTED $37,592 $31,489 $19,292
482,303
kWh
$17,880
-
kW-mo/yr
$1,285
-
MMBtu
$(-625.0) $(-240.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs