ITAC Assessment: UD0775
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ITAC Assessment: UD0775
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Assessment Year 2008
Principal Product Tooling for Foundries (Wood, Metal, and Plastic)
NAICS 333511: Industrial Mold Manufacturing
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $1
M
to 5
M
# of Employees 12
Plant Area 10,000
ft2
Annual Production 360
pieces
Production Hrs. Annual 2,200
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $10,294 86,134
kWh
Natural Gas $6,543 516
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $3,064 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $1,860

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $690 $2,738 $239
4,587
kWh
$348
-
kW-mo/yr
- $103
02 2.1123: Install automatic stack damper $650 $400 - - $650
-
MMBtu
-
03 2.2511: Insulate bare equipment $507 $130 - - $507
-
MMBtu
-
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $416 - - $416
-
kW-mo/yr
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $343 $300 $343
6,600
kWh
- - -
06 2.6218: Turn off equipment when not in use $180 - $180
3,440
kWh
- - -
07 2.7145: Install skylights $101 $2,200 $101
1,947
kWh
- - -
08 2.7493: Use double or triple glazed windows to maintain higher relative humidity and to reduce heat losses $95 - - - $95
-
MMBtu
-
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $82 - $31
586
kWh
$51
-
kW-mo/yr
- -
TOTAL RECOMMENDED $3,064 $5,768 $894
17,160
kWh
$815
-
kW-mo/yr
$1,252
-
MMBtu
$103
TOTAL IMPLEMENTED $1,860 $3,438 $613
11,773
kWh
$399
-
kW-mo/yr
$745
-
MMBtu
$103
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs