ITAC Assessment: UD0658
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ITAC Assessment: UD0658
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Assessment Year 2002
Principal Product automotive stampings
NAICS
n/a
SIC 3465: Automotive Stampings
Sales Range $10
M
to 50
M
# of Employees 112
Plant Area 144,000
ft2
Annual Production 16,000,000
lb
Production Hrs. Annual 6,500
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $149,284 4,829,857
kWh
Electricity Demand $99,522 11,916
kW-mo/yr
Natural Gas $36,764 5,167
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,005,204 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $990,180

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings Increase in Production Savings
01 4.621: Use fixtures to reduce machine changeout times $962,280 $448,000 - - - - $962,280
02 3.4111: Use closed cycle process to minimize waste water production $20,837 $16,100 - - - $20,837
-
Tgal
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,063 $8,000 $4,056
156,000
kWh
$3,007
-
kW-mo/yr
- - -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,863 $1,050 $2,355
208,366
kWh
$3,508
-
kW-mo/yr
- - -
05 2.7231: Use radiant heater for spot heating $4,586 $7,938 - - $4,586
-
MMBtu
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $3,826 $8,905 $2,197
84,500
kWh
$1,629
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $749 - $749
28,800
kWh
- - - -
TOTAL RECOMMENDED $1,005,204 $489,993 $9,357
477,666
kWh
$8,144
-
kW-mo/yr
$4,586
-
MMBtu
$20,837
-
Tgal
$962,280
TOTAL IMPLEMENTED $990,180 $472,100 $4,056
156,000
kWh
$3,007
-
kW-mo/yr
- $20,837
-
Tgal
$962,280
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs