| Assessment Year | 2002 |
|---|---|
| Principal Product | Acid proof ceramics, Steel liners and packing |
| NAICS |
n/a
|
| SIC | 3259: Structural Clay Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 91 |
| Plant Area |
36,000
ft2
|
| Annual Production | 5,100
ton
|
| Production Hrs. Annual | 7,488
hrs
|
| Location (State) | Ohio |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $86,997 | 2,102,480 |
kWh
|
$0.041 |
| Electricity Demand | $21,548 | 6,264 |
kW-mo/yr
|
$3.44 |
| Natural Gas | $557,323 | 96,646 |
MMBtu
|
$5.77 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $118,922 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $118,922 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 3.2176: Increase use of automation | $62,400 | - | - | - | - | - | $62,400 | - | |
| 02 | 2.2511: Insulate bare equipment | $20,587 | $7,200 | - | - | - |
$20,587
-
MMBtu
|
- | - | |
| 03 | 2.2414: Use waste heat from hot flue gases to preheat | $20,230 | $25,000 | - | - | - |
$20,230
-
MMBtu
|
- | - | |
| 04 | 2.3212: Optimize plant power factor | $4,987 | $3,750 | - | - | $4,987 | - | - | - | |
| 05 | 2.1233: Analyze flue gas for proper air/fuel ratio | $4,247 | $500 | - | - | - |
$4,247
-
MMBtu
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,668 | $1,185 |
$610
14,196
kWh
|
$188
-
kW-mo/yr
|
- | - | - | $870 | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,509 | $2,880 |
$1,154
26,832
kWh
|
$355
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,335 | $420 |
$815
18,953
kWh
|
$520
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.2424: Use heat in flue gases to preheat products or materials | $1,223 | - | - | - | - |
$1,223
-
MMBtu
|
- | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $736 | $300 |
$563
13,104
kWh
|
$173
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $118,922 | $41,235 |
$3,142
73,085
kWh
|
$1,236
-
kW-mo/yr
|
$4,987 |
$46,287
-
MMBtu
|
$62,400 | $870 | ||
| TOTAL IMPLEMENTED | $118,922 | $41,235 |
$3,142
73,085
kWh
|
$1,236
-
kW-mo/yr
|
$4,987 |
$46,287
-
MMBtu
|
$62,400 | $870 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Administrative Changes Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs