ITAC Assessment: UD0614
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ITAC Assessment: UD0614
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Assessment Year 2001
Principal Product Thin Film Color Coating on and in Glass
NAICS
n/a
SIC 3231: Glass Products, Made of Purchased Glass
Sales Range $1
M
to 5
M
# of Employees 45
Plant Area 35,850
ft2
Annual Production 10,000,000
pieces
Production Hrs. Annual 4,800
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $37,593 1,555,920
kWh
Electricity Demand $84,420 6,000
kW-mo/yr
Natural Gas $46,142 7,867
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $358,590 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $59,436

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Personnel Changes Savings Primary Product Savings
01 3.2176: Increase use of automation $277,500 $100,000 - - - $201,600 $75,900
02 4.652: Replace existing equipment with more suitable substitutes $53,184 $30,570 - - - $29,888 $23,296
03 3.4111: Use closed cycle process to minimize waste water production $11,618 $23,000 $(-1,137.0)
(-49,440)
kWh
$(-1,739.0)
-
kW-mo/yr
$14,494
-
Tgal
- -
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $10,036 - - $12,916
-
kW-mo/yr
- $(-2,880.0) -
05 2.6218: Turn off equipment when not in use $6,252 - $1,339
58,200
kWh
$4,913
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $358,590 $153,570 $202
8,760
kWh
$16,090
-
kW-mo/yr
$14,494
-
Tgal
$228,608 $99,196
TOTAL IMPLEMENTED $59,436 $30,570 $1,339
58,200
kWh
$4,913
-
kW-mo/yr
- $29,888 $23,296
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs