ITAC Assessment: UA0187
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ITAC Assessment: UA0187
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Assessment Year 2017
Principal Product Bumpers and Instrumentation Panels
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range greater than $500
M
# of Employees 1,092
Plant Area 599,433
ft2
Annual Production 5,421,041
units
Production Hrs. Annual 5,760
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $3,633,731 68,170,724
kWh
Electricity Demand $613,281 141,578
kW-mo/yr
Electricity Fees $24,004 -
Natural Gas $913,530 128,744
MMBtu
TOTAL YEARLY COSTS $5,184,546
RECOMMENDED SAVINGS* $289,677 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $174,259

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4239: Eliminate or reduce compressed air usage $14,441 $1,892 $11,845
222,234
kWh
$2,027
-
kW-mo/yr
$569 -
02 2.4231: Reduce the pressure of compressed air to the minimum required $67,895 $250 $55,483
1,040,953
kWh
$9,738
-
kW-mo/yr
$2,674 -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $38,219 $6,260 $30,944
580,564
kWh
$5,770
-
kW-mo/yr
$1,505 -
04 2.2437: Recover waste heat from equipment $33,082 $14,405 - - - $33,082
-
MMBtu
05 2.7142: Utilize higher efficiency lamps and/or ballasts $48,032 $136,663 $39,459
740,317
kWh
$6,681
-
kW-mo/yr
$1,892 -
06 2.7241: Install outside air damper / economizer on hvac unit $88,008 - $84,542
1,586,153
kWh
- $3,466 -
TOTAL RECOMMENDED $289,677 $159,470 $222,273
4,170,221
kWh
$24,216
-
kW-mo/yr
$10,106 $33,082
-
MMBtu
TOTAL IMPLEMENTED $174,259 $142,923 $154,945
2,907,034
kWh
$12,451
-
kW-mo/yr
$6,863 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs