ITAC Assessment: UA0071
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ITAC Assessment: UA0071
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Assessment Year 2011
Principal Product Car seat frames
NAICS 336360: Motor Vehicle Seating and Interior Trim Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 535
Plant Area 230,000
ft2
Annual Production 999,999,999,999
units
Production Hrs. Annual 5,880
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $577,369 10,911,600
kWh
Electricity Demand $119,697 29,329
kW-mo/yr
Electricity Fees $92,739 -
Natural Gas $103,914 9,266
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $168,098 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $33,453

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $62,618 $96,027 $49,681
938,920
kWh
$5,586
-
kW-mo/yr
$7,351
02 2.7135: Install occupancy sensors $2,105 $2,719 $1,858
35,118
kWh
- $247
03 2.7124: Make a practice of turning off lights when not needed $31,348 - $27,668
522,934
kWh
- $3,680
04 2.4231: Reduce the pressure of compressed air to the minimum required $24,723 $640 $18,710
353,622
kWh
$3,525
-
kW-mo/yr
$2,488
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,016 $3,900 $2,972
56,176
kWh
$602
-
kW-mo/yr
$442
06 2.7243: Improve air circulation with destratification fans / other methods $20,451 $66,050 $18,050
341,143
kWh
- $2,401
07 2.2437: Recover waste heat from equipment $22,837 $1,752 $20,156
380,946
kWh
- $2,681
TOTAL RECOMMENDED $168,098 $171,088 $139,095
2,628,859
kWh
$9,713
-
kW-mo/yr
$19,290
TOTAL IMPLEMENTED $33,453 $2,719 $29,526
558,052
kWh
- $3,927
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs