| Assessment Year | 2011 |
|---|---|
| Principal Product | Polyurethane Car Parts |
| NAICS | 336390: Other Motor Vehicle Parts Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $10 M to 50M |
| # of Employees | 107 |
| Plant Area |
176,000
ft2
|
| Annual Production | 900,000
pieces
|
| Production Hrs. Annual | 6,935
hrs
|
| Location (State) | Alabama |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $518,677 | 12,096,000 |
kWh
|
$0.043 |
| Natural Gas | $136,830 | 11,323 |
MMBtu
|
$12.08 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $64,346 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $17,865 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,023 | $800 |
$1,032
24,072
kWh
|
$(-9.0) | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,441 | $800 |
$3,470
80,914
kWh
|
$(-29.0) | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,126 | $1,300 |
$1,136
26,482
kWh
|
$(-10.0) | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,916 | $3,200 |
$1,932
45,045
kWh
|
$(-16.0) | - | |
| 05 | 2.2437: Recover waste heat from equipment | $678 | $2,578 |
$684
15,960
kWh
|
$(-6.0) | - | |
| 06 | 2.2515: Use optimum thickness insulation | $25,829 | $16,900 |
$27,520
641,799
kWh
|
$(-219.0) |
$(-1,472.6)
-
MMBtu
|
|
| 07 | 2.2515: Use optimum thickness insulation | $5,314 | $1,750 |
$5,662
132,035
kWh
|
$(-45.0) |
$(-303.0)
-
MMBtu
|
|
| 08 | 2.2515: Use optimum thickness insulation | $6,558 | $7,600 |
$6,988
162,969
kWh
|
$(-56.0) |
$(-373.9)
-
MMBtu
|
|
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $17,865 | $24,690 |
$18,016
420,150
kWh
|
$(-151.0) | - | |
| 10 | 2.7135: Install occupancy sensors | $596 | $398 |
$601
14,034
kWh
|
$(-5.0) | - | |
| TOTAL RECOMMENDED | $64,346 | $60,016 |
$67,041
1,563,460
kWh
|
$(-546.0) |
$(-2,149.5)
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $17,865 | $24,690 |
$18,016
420,150
kWh
|
$(-151.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs