ITAC Assessment: TT0249
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ITAC Assessment: TT0249
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Assessment Year 2021
Principal Product Head Lamps, Tail Lamps, Shifters
NAICS 336320: Motor Vehicle Electrical and Electronic Equipment Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 800
Plant Area 750,000
ft2
Annual Production 1,820,000
pieces
Production Hrs. Annual 2,880
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,003,490 25,721,956
kWh
Electricity Demand $784,635 125,468
kW-mo/yr
Natural Gas $106,759 11,549
MMBtu
Waste Disposal Costs
Water Usage $29,707 4,331
Tgal
TOTAL YEARLY COSTS $2,924,591
RECOMMENDED SAVINGS* $186,830 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $98,296

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings One-time Revenue or Avoided Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $87,163 $208,768 $73,063
938,036
kWh
$14,100
-
kW-mo/yr
-
02 2.9113: Use solar heat for heat $66,558 $342,530 $66,558
854,507
kWh
- -
03 2.3212: Optimize plant power factor $17,343 $140,000 - - $17,343
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $11,133 $1,500 $8,652
111,082
kWh
$2,481
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,071 $325 $2,071
25,892
kWh
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,717 $5,000 $1,717
22,045
kWh
- -
07 3.4151: Minimize water usage $846 $1,753 $(-25.0)
(-321)
kWh
$(-13.1)
-
kW-mo/yr
$884
TOTAL RECOMMENDED $186,830 $699,876 $152,036
1,951,241
kWh
$16,568
-
kW-mo/yr
$18,227
TOTAL IMPLEMENTED $98,296 $210,268 $81,715
1,049,118
kWh
$16,581
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs