| Assessment Year | 2021 |
|---|---|
| Principal Product | Iron Castings |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $100 M to 500M |
| # of Employees | 1,000 |
| Plant Area |
560,000
ft2
|
| Annual Production | 700,000
ton
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $12,906,073 | 178,643,870 |
kWh
|
$0.072 | |
| Electricity Demand | $6,381,360 | 338,190 |
kW-mo/yr
|
$18.87 | |
| Natural Gas | $1,715,387 | 422,781 |
MMBtu
|
$4.06 | |
| Other Energy | $25,411,363 | 1,149,208 |
MMBtu
|
$22.11 | |
| Waste Disposal Costs | |||||
| Water Usage | $251,311 | 117,296 |
Tgal
|
$2.14 | |
| Water Disposal | $121,185 | 23,789 |
Tgal
|
$5.09 | |
| TOTAL YEARLY COSTS | $46,786,679 | ||||
| RECOMMENDED SAVINGS* | $3,482,377 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $1,506,717 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Other Energy Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $1,809,194 | $245,104 | - | - | - |
$1,809,194
-
MMBtu
|
|
| 02 | 2.7273: Install desiccant humidity control system | $955,149 | $750,000 |
$(-30,246.0)
(-418,692)
kWh
|
$(-15,889.0)
-
kW-mo/yr
|
- |
$1,001,284
-
MMBtu
|
|
| 03 | 2.4323: Use optimum size and capacity equipment | $492,629 | $66,000 |
$323,582
4,479,263
kWh
|
$169,047
-
kW-mo/yr
|
- | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $86,933 | $48,800 |
$86,933
1,203,391
kWh
|
- | - | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $65,738 | $130,000 |
$64,606
894,324
kWh
|
$1,132
-
kW-mo/yr
|
- | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $58,939 | $31,200 |
$57,396
794,963
kWh
|
$1,543
-
kW-mo/yr
|
- | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $8,067 | $33,750 |
$6,828
94,522
kWh
|
$1,239
-
kW-mo/yr
|
- | - | |
| 08 | 2.3212: Optimize plant power factor | $5,728 | $12,000 | - | - | $5,728 | - | |
| TOTAL RECOMMENDED | $3,482,377 | $1,316,854 |
$509,099
7,047,771
kWh
|
$157,072
-
kW-mo/yr
|
$5,728 |
$2,810,478
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $1,506,717 | $847,200 |
$350,732
4,855,534
kWh
|
$154,701
-
kW-mo/yr
|
- |
$1,001,284
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Other Energy Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs