| Assessment Year | 2019 |
|---|---|
| Principal Product | Automotive Foam |
| NAICS | 336390: Other Motor Vehicle Parts Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $50 M to 100M |
| # of Employees | 200 |
| Plant Area |
160,000
ft2
|
| Annual Production | 2,600,000
pieces
|
| Production Hrs. Annual | 6,144
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $564,962 | 9,293,184 |
kWh
|
$0.061 | |
| Electricity Demand | $235,236 | 18,057 |
kW-mo/yr
|
$13.03 | |
| Natural Gas | $260,057 | 39,062 |
MMBtu
|
$6.66 | |
| Waste Disposal Costs | |||||
| Water Usage | $4,316 | 630,000 |
Tgal
|
$0.007 | |
| Water Disposal | $4,442 | 630 |
Tgal
|
$7.05 | |
| TOTAL YEARLY COSTS | $1,069,013 | ||||
| RECOMMENDED SAVINGS* | $58,972 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $4,229 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $21,943 | $5,000 |
$16,878
277,603
kWh
|
$5,065
-
kW-mo/yr
|
- | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $10,190 | $13,430 | - | - | $10,190 | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $8,772 | $12,000 |
$6,177
101,592
kWh
|
$2,595
-
kW-mo/yr
|
- | - | |
| 04 | 2.2437: Recover waste heat from equipment | $8,523 | $15,000 | - | - | - |
$8,523
-
MMBtu
|
|
| 05 | 2.3212: Optimize plant power factor | $5,315 | $24,000 | - |
$5,315
-
kW-mo/yr
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,229 | $9,752 |
$3,271
53,787
kWh
|
$958
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $58,972 | $79,182 |
$26,326
432,982
kWh
|
$13,933
-
kW-mo/yr
|
$10,190 |
$8,523
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $4,229 | $9,752 |
$3,271
53,787
kWh
|
$958
-
kW-mo/yr
|
- | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs