| Assessment Year | 2015 |
|---|---|
| Principal Product | Polymer Masterbatch/Compounding |
| NAICS | 325991: Custom Compounding of Purchased Resins |
| SIC | 3087: Custom Compounding of Purchased Plastics Resins |
| Sales Range | $100 M to 500M |
| # of Employees | 250 |
| Plant Area |
200,000
ft2
|
| Annual Production | 25,000,000
lb
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $616,552 | 12,570,521 |
kWh
|
$0.049 |
| Electricity Demand | $292,106 | 28,318 |
kW-mo/yr
|
$10.32 |
| Natural Gas | $26,134 | 2,977 |
MMBtu
|
$8.78 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $48,792 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $23,997 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $19,039 | $10,000 | - | - |
$19,039
-
MMBtu
|
|
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $8,231 | $11,000 |
$5,632
114,706
kWh
|
$2,599
-
kW-mo/yr
|
- | |
| 03 | 2.7135: Install occupancy sensors | $7,531 | $16,988 |
$7,531
153,396
kWh
|
- | - | |
| 04 | 2.7144: Install spectral reflectors / delamp | $5,229 | $706 |
$3,682
74,982
kWh
|
$1,547
-
kW-mo/yr
|
- | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,958 | $3,000 |
$4,958
100,989
kWh
|
- | - | |
| 06 | 2.4131: Size electric motors for peak operating efficiency | $2,012 | $2,000 |
$1,414
28,800
kWh
|
$598
-
kW-mo/yr
|
- | |
| 07 | 2.6218: Turn off equipment when not in use | $1,792 | $1,075 |
$1,256
25,577
kWh
|
$536
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $48,792 | $44,769 |
$24,473
498,450
kWh
|
$5,280
-
kW-mo/yr
|
$19,039
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $23,997 | $13,000 |
$4,958
100,989
kWh
|
- |
$19,039
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs