| Assessment Year | 2008 |
|---|---|
| Principal Product | Commercial Heat Treating |
| NAICS | 332811: Metal Heat Treating |
| SIC | 3398: Metal Heat Treating |
| Sales Range | $1 M to 5M |
| # of Employees | 15 |
| Plant Area |
21,000
ft2
|
| Annual Production | 891,000
ton
|
| Production Hrs. Annual | 6,800
hrs
|
| Location (State) | Tennessee |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $155,427 | 3,109,800 |
kWh
|
$0.050 |
| Electricity Demand | $103,211 | 9,928 |
kW-mo/yr
|
$10.40 |
| Electricity Fees | $4,735 | - |
|
- |
| Natural Gas | $153,365 | 12,941 |
MMBtu
|
$11.85 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $74,685 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $64,155 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,600 | $12,000 |
$4,000
71,808
kWh
|
$1,500
-
kW-mo/yr
|
$1,100 | - | |
| 02 | 2.2511: Insulate bare equipment | $52,700 | $1,000 |
$35,500
646,273
kWh
|
$17,200
-
kW-mo/yr
|
- | - | |
| 03 | 2.1135: Repair furnaces and oven doors so that they seal efficiently | $7,050 | $2,000 |
$5,050
91,800
kWh
|
$2,000
-
kW-mo/yr
|
- | - | |
| 04 | 2.2511: Insulate bare equipment | $1,060 | $250 |
$760
13,797
kWh
|
$300
-
kW-mo/yr
|
- | - | |
| 05 | 2.2511: Insulate bare equipment | $1,250 | $250 | - | - | - |
$1,250
-
MMBtu
|
|
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,170 | $2,000 |
$1,170
21,197
kWh
|
- | - | - | |
| 07 | 2.3212: Optimize plant power factor | $4,855 | $13,300 | - | - | $4,855 | - | |
| TOTAL RECOMMENDED | $74,685 | $30,800 |
$46,480
844,875
kWh
|
$21,000
-
kW-mo/yr
|
$5,955 |
$1,250
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $64,155 | $26,300 |
$39,500
718,081
kWh
|
$18,700
-
kW-mo/yr
|
$5,955 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs