ITAC Assessment: TN0681
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ITAC Assessment: TN0681
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Assessment Year 2000
Principal Product Hot dip metal galvanizing
NAICS
n/a
SIC 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Sales Range $5
M
to 10
M
# of Employees 65
Plant Area 16,628
ft2
Annual Production 52,000,000
lb
Production Hrs. Annual 6,552
hrs
Location (State) Tennessee

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $32,114 783,705
kWh
Electricity Demand $8,652 1,460
kW-mo/yr
Electricity Fees $731 -
Natural Gas $154,526 54,517
MMBtu
LPG $6,631 961
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $76,318 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $63,883

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
01 3.6193: Install equipment (eg compactor) to reduce disposal costs $32,683 $83,500 - $25,970
-
gal
$1,200 $5,513 -
02 4.421: Modify current incentive program $20,000 $16,083 - - - $20,000 -
03 4.611: Begin a practice of predictive / preventative maintenance $11,200 $23,000 - - - - $11,200
04 2.7122: Disconnect ballasts $6,170 $250 $6,170
69,168
kWh
- - - -
05 2.2437: Recover waste heat from equipment $3,865 $9,000 $3,865
400,059
kWh
- - - -
06 2.2514: Cover open tanks $2,400 $1,700 $2,400
248,242
kWh
- - - -
TOTAL RECOMMENDED $76,318 $133,533 $12,435
717,469
kWh
$25,970
-
gal
$1,200 $25,513 $11,200
TOTAL IMPLEMENTED $63,883 $122,583 - $25,970
-
gal
$1,200 $25,513 $11,200
Yearly Savings* Imp'd Cost* Electricity Usage Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs