ITAC Assessment: TN0605
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ITAC Assessment: TN0605
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Assessment Year 1997
Principal Product Rubber automotive hoses
NAICS
n/a
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 420
Plant Area 110,000
ft2
Annual Production 14,000,000
pieces
Production Hrs. Annual 8,400
hrs
Location (State) North Carolina

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $337,409 8,016,120
kWh
Electricity Demand $66,402 14,542
kW-mo/yr
Electricity Fees $20,831 -
Fuel Oil #6 $596,666 146,976
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $272,060 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $255,750

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Fuel Oil #6 Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
01 4.445: Install equipment to move product $104,110 $129,700 $(-780.0)
(-19,930)
kWh
$(-110.0)
-
kW-mo/yr
- - $105,000 -
02 3.1192: Reduce scrap production $100,760 $25,700 - - - $3,260
-
lb
- $97,500
03 2.1232: Keep boiler tubes clean $39,970 $70,960 - - $39,970
-
MMBtu
- - -
04 2.7111: Reduce illumination to minimum necessary levels $10,910 $1,330 $9,830
252,052
kWh
$1,080
-
kW-mo/yr
- - - -
05 2.2441: Preheat boiler makeup water with waste process heat $10,880 $25,180 - - $10,880
-
MMBtu
- - -
06 3.5218: Reuse / recycle/ sell rubber products $5,430 $14,800 $(-730.0)
(-18,757)
kWh
- - $46,160
-
lb
$(-40,000.0) -
TOTAL RECOMMENDED $272,060 $267,670 $8,320
213,365
kWh
$970
-
kW-mo/yr
$50,850
-
MMBtu
$49,420
-
lb
$65,000 $97,500
TOTAL IMPLEMENTED $255,750 $227,690 $9,050
232,122
kWh
$970
-
kW-mo/yr
$39,970
-
MMBtu
$3,260
-
lb
$105,000 $97,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Fuel Oil #6 Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs